Polyethylene processes and compositions thereof
AssigneeBasell Polyolefine GmbH
InventorsSameer D. Mehta, Ulf Schueller, Sebastian Wilhelm
Life of this patent
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Abstract
Embodiments of the present disclosure relate to a method of preparing polyethylene compositions comprising polymerizing ethylene in a first gas-phase reactor and polymerizing ethylene in a second gas-phase reactor in the presence of hydrogen; wherein at least one of the first or second gas-phase reactors comprises a first and second polymerization zone; wherein a hydrogen pressure of the first and second polymerization zones are different such that at least a portion of the second ethylene cycles through the first and second polymerization zones and a gas mixture of each polymerization zone is partially or totally prevented from entering the other zone.
Claims20
A process for preparing a polyethylene composition comprising the following steps:
- (a) providing at least a first amount of ethylene and a first amount of hydrogen to a first gas-phase reactor;
- (b) providing at least a first amount of Ziegler-Natta catalyst to the first gas-phase reactor to produce at least a first amount of polyethylene polymer within the first gas-phase reactor;
- (c) transferring at least a portion of the first amount of polyethylene polymer and at least a portion of the first amount of Ziegler-Natta catalyst to a second gas-phase reactor;
- (d) providing at least a second amount of ethylene in the presence of a second amount of hydrogen to the second gas-phase reactor to obtain a second polyethylene polymer to produce a polyethylene composition comprising the first polyethylene polymer and the second polyethylene polymer, wherein the polyethylene composition comprises a density of greater than about 0.946 g/cm3, a MI2 from about 0.20 to about 0.40 g/10 min, a Mw/Mn ratio from about 15 to about 30, and a long-chain branching index lower than about 0.60;
- wherein at least one of the first or second gas-phase reactors comprises a first and second polymerization zone, the first polymerization zone having a first hydrogen pressure and the second polymerization zone having a second hydrogen pressure, wherein the first hydrogen pressure and the second hydrogen pressure are different such that at least a portion of the second amount of ethylene moves through the first and second polymerization zones and at least a portion of a gas mixture of each polymerization zone is partially or totally prevented from entering the other zone.
A polyethylene composition comprising:
- (a) a first polyethylene produced in a first gas-phase reactor in the presence of a first amount of hydrogen;
- and
- (b) a second polyethylene produced in a second gas-phase reactor in the presence of a second amount of hydrogen, wherein the second amount of hydrogen is less than the first amount of hydrogen;
- wherein the first polyethylene and the second polyethylene are produced in any order and in the presence of a Ziegler-Natta catalyst, wherein at least one of the first or second gas-phase reactors comprises a first and second polymerization zone, the first polymerization zone having a first hydrogen pressure and the second polymerization zone having a second hydrogen pressure, wherein the first hydrogen pressure and the second hydrogen pressure are different such that at least a portion of the second amount of ethylene moves through the first and second polymerization zones and at least a portion of a gas mixture of each polymerization zone is partially or totally prevented from entering the other zone, and
- wherein the polyethylene composition further comprises a density of greater than about 0.946 g/cm3, a MI2 from about 0.20 to about 0.40 g/10 min., and a long-chain branching index lower than about 0.60.
A polyethylene composition comprising:
- (A) a density greater than about 0.946 g/cm3;
- (B) a Mw/Mn ratio from about 15 to about 30;
- (C) a MI2 from about 0.20 to about 0.40 g/10 min;
- and
- (D) a long-chain branching index lower than about 0.60.
Dependencies are inferred from the claim text.