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US 2025/0026867 A1Published application
Process for preparing an aqueous polymer dispersion
AssigneeBASF SE
InventorsMartin Robert SCHEUBLE, Immanuel WILLERICH, Joerg-Alexander DIMMER, Jochen GATTERMAYER, Felix LAUTERBACH
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Abstract
The present invention relates to a process for preparing an aqueous polymer dispersion comprising using a first aqueous mixture M(1) and a second aqueous mixture M(2), an aqueous polymer dispersion obtainable or obtained by said process and a use of said dispersion as a binder, preferably for decorative coatings. Further, the present invention relates to a coating, such as paint and paint formulation comprising said dispersion.
Claims25
-24. (canceled)
A process for preparing an aqueous polymer dispersion D(P), the process comprising
- (i) providing a first aqueous mixture M(1) comprising water and ethylenically unsaturated monomers, wherein at least x weight-% of said ethylenically unsaturated monomers consist of one or more monomers according to formula (I)
- wherein R1 is H or CH3, X is CO or CH2, A1 is O or NH, A2 is selected from the group consisting of CH2, C(CH3)2 and CH(OH) and R2 is selected from the group consisting of an ester group, an amido group, a urea group, an alkylamine group, a carbonyl group, an alkyl group and an alkoxy group, wherein from 95 to 100 weight-% of M(1) consist of water and said ethylenically unsaturated monomers;
- (ii) providing a second aqueous mixture M(2) comprising water and at least two different ethylenically unsaturated monomers, wherein from 55 to 98 weight-% of said unsaturated monomers consist of one or more of vinyl aromatic monomers, C1-C20-alkyl esters of methacrylic acid and C1-C20-alkyl esters of acrylic acid, and wherein y weight-% of said ethylenically unsaturated monomers consist of the one or more monomers according to formula (I) with 0≤y<x, and wherein from 95 to 100 weight-% of M(2) consist of water and said at least two different ethylenically unsaturated monomers;
- (iii) introducing M(2) into a polymerization vessel and subjecting the ethylenically unsaturated monomers comprised in M(2) to co-polymerization for a first polymerization period Δt(1), obtaining an intermediate mixture M(i);
- (iv) introducing, after Δt(1), M(1) into the polymerization vessel comprising M(i), admixing M(1) and M(i) obtaining a polymerization mixture M(P), and subjecting the ethylenically unsaturated monomers to co-polymerization, obtaining, after a second polymerization period Δt(2), the aqueous polymer dispersion D(P), wherein at least 95 weight-% of the polymers comprised in D(P) after Δt(2) are based on the ethylenically unsaturated monomers comprised in M(1) and M(2).
2 more elements
Dependencies are inferred from the claim text.