Cooling Plate and Assembly for Swappable Electric-Vehicle Batteries

A thermally regulated energy storage assembly comprising:

• a battery module;
• a cooling plate in thermal communication with the battery module, the cooling plate having an inlet port, an outlet port, and comprising:
• a planar first metal sheet;
• and
• a second metal disposed on the first metal sheet, the second metal sheet having stamped and crimped regions that define one or more fluid channels to circulate a cooling fluid within the cooling plate, the one or more fluid channels fluidly coupled to the inlet port and the outlet port.

A thermally regulated assembly for swappable energy storage devices, comprising:

• an interface plate configured to be mechanically and electrically coupled to an electric vehicle;
• a battery tray releasably attached to the interface plate;
• at least one battery module disposed on the battery tray;
• a cooling plate in thermal communication with the battery module, the cooling plate having an inlet port, an outlet port, and comprising:
• a planar first metal sheet;
• and
• a second metal disposed on the first metal sheet, the second metal sheet having stamped and crimped regions that define one or more fluid channels to circulate a cooling fluid within the cooling plate, the one or more fluid channels fluidly coupled to the inlet port and the outlet port.