Injection repair of composite fatigue cracks
AssigneeGulf Wind Technology
InventorsMitchel Graff, David King
Life of this patent
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Abstract
A system and method for repairing fatigue cracks in a multi-layer composite body. The method includes repairing fatigue cracks at a first interface between a first layer of the multi-layer composite body and a second layer of the multi-layer composite body. The method also includes repairing fatigue cracks at a second interface between the second layer of the multi-layer composite body and a third layer of the multi-layer composite body. The method further includes anchoring the second interface with the third layer of the multi-layer composite body to prevent failure from fatigue cracks.
Claims19
A method of repairing fatigue cracks in a multi-layer composite body, the method comprising:
- repairing fatigue cracks at a first interface between a first layer of the multi-layer composite body and a second layer of the multi-layer composite body;
- repairing fatigue cracks at a second interface between the second layer of the multi-layer composite body and a third layer of the multi-layer composite body;
- and
- anchoring the second interface with the third layer of the multi-layer composite body to prevent failure from fatigue cracks.
A wind turbine blade comprising:
- a blade body comprising a pressure side and a suction side joining at a leading edge, and a trailing edge, the blade body longitudinally extending from a root region to a tip region through a transition region extending between the root region and the tip region, and
- the blade body mechanically connected with a rotor hub through a repaired root bushing installed in the root region, the repaired root bushing comprising a multi-layer composite body, the multi-layer composite body comprising a first plurality of fatigue cracks repaired at a first interface between a first layer of the multi-layer composite body and a second layer of the multi-layer composite body;
- a second plurality of fatigue cracks repaired at a second interface between the second layer of the multi-layer composite body and a third layer of the multi-layer composite body,
- wherein the second interface is anchored with the third layer of the multi-layer composite body.
A kit comprising:
- a drill template configured and arranged to go around a multi-layer composite body, the drill template defining drill locations for a plurality of flush holes, weep holes, and fill holes in the multi-layer composite body;
- a quantity of crack-repair fluid suited for repairing cracks in the multi-layer composite body;
- and
- an injector tool configured and arranged to inject the crack-repair fluid through the fill holes.
Dependencies are inferred from the claim text.