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US 2025/0019338 A1Published application
Recovery of monomeric and oligomeric building blocks from polymeric materials
AssigneeAlign Technology, Inc.
InventorUmesh Upendra CHOUDHARY
Life of this patent
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Abstract
The present disclosure provides methods and processes for the recovery of compounds (e.g., pendant groups) from polymeric materials, as well as methods for recycling and reusing such compounds by synthetically converting a recovered compound to building blocks that can be used in, e.g., curable resins for the fabrication of new devices, such as medical devices (e.g., orthodontic appliances).
Claims21
(canceled)
A method, comprising:
- providing a polymer comprising a pendant group of Formula (I):
- wherein:
- X is O, S or NH;
- Y is N or CR3;
- R1 is independently H, substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted cyclo(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl, or R4 and R5 together form a 4-, 5-, 6-, 7-, or 8-membered ring selected from substituted or unsubstituted cyclo (C4-8) alkyl, substituted or unsubstituted cyclo (C4-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl;
- R2, R3, and R4 are each independently H, substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted C1-6 carboxyl, substituted or unsubstituted cyclo(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl, or R4 and R5 together form a 4-, 5-, 6-, 7-, or 8-membered ring selected from substituted or unsubstituted cyclo (C4-8) alkyl, substituted or unsubstituted cyclo (C4-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl;
- and
- R5 is substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted C1-6 carboxyl, substituted or unsubstituted cyclo(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl, or R4 and R5 together form a 4-, 5-, 6-, 7-, or 8-membered ring selected from substituted or unsubstituted cyclo (C4-8) alkyl, substituted or unsubstituted cyclo (C4-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl;
- cleaving a bond coupling the pendant group to a backbone of the polymer to produce a mixture;
- and
- recovering the pendant group from the mixture.
8 more elements
A process, comprising:
- providing a curable composition;
- curing the curable composition to generate a polymer comprising a pendant group;
- subjecting the polymer to reaction conditions to cleave a bond coupling the pendant group to a backbone of the polymer;
- generating a mixture comprising the pendant group;
- and
- recovering at least 70% of the pendant group relative to an amount of the pendant group present in the polymer,
- wherein the recovered pendant group is a compound according to Formula (IX):
- wherein:
- R1 is independently H, substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted cyclo-(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl;
- R2, R3, and R4 are each independently H, substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted C1-6 carboxyl, substituted or unsubstituted cyclo-(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl;
- and
- R5 is substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted C1-6 carboxyl, substituted or unsubstituted cyclo-(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl.
9 more elements
A method, comprising:
- recovering a pendant group from a polymer, wherein at least 70% of the pendant group relative to an amount of the pendant group present in the polymer is recovered, the pendant group according to Formula (II):
- wherein R1 and R5 are each independently H, substituted or unsubstituted C1-6 alkyl, substituted or unsubstituted C1-6 heteroalkyl, substituted or unsubstituted C1-6 alkoxy, substituted or unsubstituted C1-6 thioalkoxy, substituted or unsubstituted C1-6 carbonyl, substituted or unsubstituted C1-6 carboxyl, substituted or unsubstituted cyclo(C3-8) alkyl, substituted or unsubstituted cyclo(C3-8) heteroalkyl, substituted or unsubstituted aryl, or substituted or unsubstituted heteroaryl, provided that R1 and R5 are not simultaneously H.
Dependencies are inferred from the claim text.