Dual-process solvent and sugar production plants
AssigneeWhitefox Technologies Limited
InventorsVirginia ANDRADE, Camilla Oliveira, Stephan BLUM, Thiago RIGHI
Life of this patent
Estimating the term…
Abstract
Dual-process solvent and sugar production plants are provided in which inputs to the solvent production sub-system are received from the sugar product sub-system, which are both driven and supplied inputs from a shared pre-evaporator system. Improvements to the heat integration and dehydration technologies available for use in the plants are also provided, which may be used for initial construction, retrofit, replacement, or expansion of previous separation sections in the plants.
Claims22
A production plant, comprising:
- a juice supply;
- a first evaporator system;
- a sugar production system, comprising:
- a second evaporator system;
- and
- a sugar separation section;
- an alcohol production section, comprising:
- a fermentation section;
- a distillation section;
- and
- an alcohol separation section, including a distillation column and a dehydration unit;
- and
- piping, arranged to selectively configure:
- the first evaporator system to receive juice from the juice supply, the juice providing a mixture of sugar, water, and solids;
- the second evaporator system to receive a first portion of an evaporated juice having a higher concentration of sugar than the juice from the first evaporator system;
- the sugar separation section to receive syrup from the second evaporator system having a higher concentration of sugar than the evaporated juice;
- the fermentation section to receive molasses from the sugar separation section and a second portion of the evaporated juice from the first evaporator system including a higher concentration of sugar than the juice;
- the distillation section to receive, from the fermentation section, a wine including an alcohol produced from the molasses and the evaporated juice;
- the distillation column to receive, from the distillation section, a first overhead stream having a higher concentration of alcohol than the wine;
- and
- the dehydration unit to receive, from the distillation column, a second overhead stream having a higher concentration of alcohol than the first overhead stream and to output an anhydrous stream having a higher concentration of alcohol than the second overhead stream.
An alcohol production system, comprising:
- an evaporator system;
- a fermentation section;
- a distillation section;
- a distillation column;
- a dehydration unit;
- and
- piping, arranged to selectively configure:
- the evaporator system to receive a juice stream providing a mixture of sugar, water, and solids;
- the fermentation section to receive, from the evaporator system, a concentrated juice stream having a lower concentration of water than the juice stream;
- the distillation section to receive, from the fermentation section, a wine providing a mixture of sugar, water, solids, and alcohol;
- the distillation column to receive, from the distillation section, a first overhead stream produced by the distillation section having a lower concentration of sugars and solids and a lower concentration of water than the wine;
- and
- the dehydration unit to receive, from the distillation column, a second overhead stream produced by the distillation column having a lower concentration of water than the first overhead stream and to output a retentate stream having a higher concentration of alcohol than the second overhead stream.
A dual-process solvent and solids production system, comprising:
- a first evaporator system, configured to receive a feed stream including a dissolved solid and water;
- a solids production system, comprising:
- a second evaporator system;
- and
- a first separation system;
- a solvent production system, comprising:
- a fermentation section;
- a distillation section;
- and
- a solvent separation section, including a distillation column, a dehydration unit;
- and
- piping, arranged to selectively configure:
- the second evaporator system to receive, from the first evaporator system, a first portion of an evaporated feed stream having a higher concentration of the dissolved solid than the feed stream;
- the solids production system to receive syrup from the second evaporator system having a higher concentration of the dissolved solid than the evaporated feed stream;
- the fermentation section to receive, from the first evaporator system, a second portion of the evaporated feed stream;
- the distillation section to receive, from the fermentation section, a solvent stream including a solvent produced from the evaporated feed stream;
- the distillation column to receive, from the distillation section, a first overhead stream having a higher concentration of the solvent than the solvent stream and to receive, from the dehydration unit, a permeate stream having a higher concentration of water than the first overhead stream;
- and
- the distillation section to receive, from the distillation column, a second overhead stream having a higher concentration of the solvent than the first overhead stream and to output a retentate stream having a higher concentration of the solvent than the second overhead stream.
A method, comprising:
- receiving, at a first evaporator system, a juice providing a mixture of sugar, water, and solids;
- producing, at the first evaporator system, an evaporated juice having a higher concentration of sugar than the juice;
- receiving, at a second evaporator system from the first evaporator system, a first portion of the evaporated juice;
- producing, at the second evaporator system, a syrup having a higher concentration of sugar than the evaporated juice;
- receiving, at a sugar separation section from the second evaporator system, the syrup;
- producing, at the sugar separation section, a crystalized sugar and a molasses;
- receiving, at a fermentation section, the molasses and a second portion of the evaporated juice;
- fermenting, at the fermentation section the molasses and the evaporated juice to produce a wine including an organic solvent;
- receiving, at a distillation section from the fermentation section, the wine;
- heating, at the distillation section operating between 1-2 bar of pressure, the wine to produce a first overhead stream having a higher concentration of the organic solvent than the wine;
- receiving, at a distillation column from the distillation section, the first overhead stream;
- separating, at the distillation column, a second overhead stream from the first overhead stream that has a higher concentration of the organic solvent than the first overhead stream and that is less than or equal to 60% by weight of the organic solvent;
- receiving, at a dehydration unit from the distillation column, the second overhead stream;
- and
- separating, at the dehydration unit, the second overhead stream into a retentate stream having a higher concentration of the organic solvent and the second overhead stream and into a permeate stream, having a lower concentration of the organic solvent than the second overhead stream.
Dependencies are inferred from the claim text.