Die locking system and methods of using the same
AssigneeDelaware Dynamics LLC
InventorsGregg E. Whealy, Ryan A. Haas
Life of this patent
Estimating the term…
Abstract
An exemplary die casting press includes a moveable platen that can be actuated to move toward and away from a fixed platen along tie bars. A fixed die is mounted on the fixed platen and a moveable die is mounted on the moveable platen. A die locking system has a locking post that is attached to and extends from the fixed die and a locking cam that is attached to the moveable die. An actuator moves the locking cam between a locked position and an unlocked position to engage and disengage from the locking post, respectively.
Claims20
A method of die casting, the method comprising:
- actuating a main actuator to close a first die half against a second die half to form a mold cavity enclosed by the first die half and the second die half, wherein the main actuator applies a clamping force between the first die half and the second die half;
- actuating a locking actuator to lock a die locking system by moving a locking cam from an unlocked position to a locked position, wherein in the locked position the locking cam engages a locking post, wherein the locking post is round and comprises a flange extending around a circumference of the locking post, and wherein the die locking system is attached to the first die half and to the second die half;
- actuating the locking actuator when the locking cam is in the locked position to apply a locking force between the locking post and the locking cam of the die locking system;
- and
- injecting molten casting media into the mold cavity.
A method of operating a die casting press, the method comprising:
- providing a die comprising a first die half and a second die half, wherein closing the first die half against the second die half encloses a mold cavity;
- providing a die locking system, the die locking system comprising a locking post, a locking cam, and a locking actuator;
- attaching the locking post to the first die half;
- attaching the locking actuator to the second die half;
- closing the first die half against the second die half with a main actuator, wherein the main actuator applies a clamping force to the die;
- actuating the locking actuator to move the locking cam from an unlocked position to a locked position, wherein in the locked position the locking cam engages the locking post;
- and
- actuating the locking actuator when the locking cam is in the locked position to apply a locking force between the locking post and the locking cam of the die locking system.
A die casting press comprising:
- a first platen and a second platen, wherein the first platen and the second platen are movable relative to each other via a plurality of tie bars;
- an actuator for moving at least one of the first platen and the second platen relative to the other of the first platen and the second platen;
- a die comprising a first die half mounted on the first platen and a second die half mounted on the second platen;
- a die locking system attached to the first die half and the second die half, the die locking system comprising:
- a locking post attached to and extending from the first die half, wherein the locking post is attached to the first die half between a side of the first die half and a parting line formed at a perimeter of a mold cavity enclosed by the first die half and the second die half when the die is in a closed condition;
- a locking actuator attached to the second die half, the locking actuator comprising an extendable shaft;
- and
- a locking cam attached to the extendable shaft of the actuator;
- wherein the locking actuator extends the extendable shaft to move the locking cam from an unlocked position wherein the locking cam is disengaged from the locking post to a locked position wherein the locking cam engages the locking post;
- and
- wherein in the locked position, the locking actuator can be further actuated to provide additional locking for between the first die half and the second die half.
Dependencies are inferred from the claim text.