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US 2024/0425702 A1Published application
Block Copolymer, Asphalt Composition, and Modified Asphalt Mixture
AssigneeAsahi Kasei Kabushiki Kaisha
InventorsTakayuki Shiromoto, Ippei Kameda, Tomohiro Kondo, Yoshifumi Araki
Life of this patent
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Abstract
A block copolymer (P) that is a hydrogenated product of a block copolymer comprising a polymer block (A) mainly composed of a vinyl aromatic monomer unit and a polymer block (B) mainly composed of a conjugated diene monomer unit, the block copolymer (P) satisfying the following conditions (1) and (2): (1) a 5% by mass toluene solution viscosity at 25° C. is 5 mPa·s or more and 45 mPa·s or less (2) the block copolymer (P) comprises a functional group.
Claims20
1:
- A block copolymer (P) that is a hydrogenated product of a block copolymer comprising a polymer block (A) mainly composed of a vinyl aromatic monomer unit and a polymer block (B) mainly composed of a conjugated diene monomer unit, the block copolymer (P) satisfying the following conditions (1) and (2):
- (1) a 5% by mass toluene solution viscosity at 25° C. is 5 mPa·s or more and 45 mPa·s or less
- (2) the block copolymer (P) comprises a functional group.
2:
- The block copolymer (P) according to claim 1, wherein
- a nitrogen content is 20 ppm or more and 1000 ppm or less.
3:
- The block copolymer (P) according to claim 1, wherein
- a silicon content is 50 ppm or more and 300 ppm or less.
4:
- The block copolymer (P) according to claim 1, wherein
- a mass proportion (TS) of the vinyl aromatic monomer unit is 20% by mass or more and 60% by mass or less.
5:
- The block copolymer (P) according to claim 1, wherein
- a vinyl bond content derived from the conjugated diene monomer is 9% by mass or more and 50% by mass or less.
6:
- The block copolymer (P) according to claim 1, wherein
- a mass proportion (BS) of the polymer block (A) calculated by the following expression (I) is 10% by mass or more and 40% by mass or less:
- BS
- =
- (
- mass
-
- of
-
- polymer
-
- block
-
- (
- A
- )
- /
- mass
-
- of
-
- block
-
- copolymer
-
- (
- P
- )
- )
- ×
- 100.
- (
- I
- )
31 more elements
7:
- The block copolymer (P) according to claim 1, wherein
- the polymer block (B) is a polymer block (C) comprising a vinyl aromatic monomer unit and a conjugated diene monomer unit, and
- a mass proportion (RS) of the vinyl aromatic monomer unit in the polymer block (C) calculated by the following expression (II) is 3% by mass or more and less than 50% by mass:
- RS
- =
- (
- TS
- -
- BS
- )
- /
- (
- 100
- -
- BS
- )
- ×
- 100
- (
- II
- )
- wherein TS represents a mass proportion of the vinyl aromatic monomer unit in the block copolymer (P), and BS represents a mass proportion of the polymer block (A) in the block copolymer (P).
19 more elements
8:
- The block copolymer (P) according to claim 1, wherein
- a weight average molecular weight is 50,000 or more and 500,000 or less.
9:
- The block copolymer (P) according to claim 1, wherein
- the block copolymer (P) comprises an amino group and/or an alkoxysilyl group as the functional group.
10:
- The block copolymer (P) according to claim 9, wherein
- the block copolymer (P) comprises a structure in which a polymer chain is attached to a structure represented by either the following general formula (1) or (2):
- wherein R13 is a hydrocarbon group having 1 to 12 carbon atoms and optionally has an unsaturated bond;
- a plurality of R13 are each optionally different or the same;
- R14 is a hydrocarbon group having 1 to 20 carbon atoms that is optionally substituted with an organic group including Si, O, or N and having no active hydrogen, and optionally has an unsaturated bond;
- d is an integer of 2 to 3, and e is an integer of 0 to 1;
- d+e=3;
- R15 is an aliphatic hydrocarbon group having 1 to 6 carbon atoms and optionally has an unsaturated bond;
- a plurality of R15 are each optionally different or the same;
- and
- R16 is a hydrocarbon group having 1 to 20 carbon atoms that is optionally substituted with an organic group including Si, O, or N and having no active hydrogen, and optionally has an unsaturated bond;
- wherein R4 is an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 20 carbon atoms;
- a plurality of R4 are each optionally different or the same;
- R5 represents an alkylene group having 1 to 10 carbon atoms, and R6 represents an alkylene group having 1 to 20 carbon atoms;
- and
- q represents an integer of 1 or 2, r represents an integer of 2 or 3, and the sum of q and r is an integer of 4 or more.
13 more elements
11:
- The block copolymer (P) according to claim 1, wherein
- when 4 parts by mass of the block copolymer (P) and 96 parts by mass of an asphalt in which in composition analysis of the asphalt according to a TLC-FID JPI method (JPI-5S-70), based on 100% by mass in total of a saturated, an aromatic, a resin, and an asphaltene, a total amount of the resin and the asphaltene is 30% by mass or more, are mixed, a separability according to ASTM D5976 is 5° C. or less.
12:
- The block copolymer (P) according to claim 1, wherein
- a hydrogenation rate of a double bond in the conjugated diene monomer unit is 95 mol % or less.
13:
- The block copolymer (P) according to claim 1, wherein
- a hydrogenation rate of a double bond in the conjugated diene monomer unit is 10 mol % or more.
14:
- The block copolymer (P) according to claim 1, wherein
- a nitrogen content is 20 ppm or more and 1000 ppm or less,
- a silicon content is 50 ppm or more and 300 ppm or less,
- a mass proportion (TS) of the vinyl aromatic monomer unit is 30% by mass or more and 60% by mass or less,
- a hydrogenation rate of a double bond in the conjugated diene monomer unit is 10 mol % or more and 80 mol % or less,
- the polymer block (B) is a polymer block (C) comprising a vinyl aromatic monomer unit and a conjugated diene monomer unit, and
- a mass proportion (RS) of the vinyl aromatic monomer unit in the polymer block (C) calculated by the following expression (II):
- RS
- =
- (
- TS
- -
- BS
- )
- /
- (
- 100
- -
- BS
- )
- ×
- 100
- (
- II
- )
- is 15% by mass or more and 45% by mass or less.
23 more elements
15:
- The block copolymer (P) according to claim 1, wherein
- a nitrogen content is 20 ppm or more and 1000 ppm or less,
- a mass proportion (TS) of the vinyl aromatic monomer unit is 30% by mass or more and 60% by mass or less,
- a hydrogenation rate of a double bond in the conjugated diene monomer unit is 10 mol % or more and 40 mol % or less,
- the polymer block (B) is a polymer block (C) comprising a vinyl aromatic monomer unit and a conjugated diene monomer unit, and
- a mass proportion (RS) of the vinyl aromatic monomer unit in the polymer block (C) calculated by the following expression (II):
- RS
- =
- (
- TS
- -
- BS
- )
- /
- (
- 100
- -
- BS
- )
- ×
- 100
- (
- II
- )
- is 15% by mass or more and 45% by mass or less.
22 more elements
16:
- An asphalt composition comprising:
- 100 parts by mass of an asphalt;
- and
- 0.5 parts by mass or more and 30 parts by mass or less of the block copolymer (P) according to claim 1.
1 more element
17:
- An asphalt composition comprising:
- 100 parts by mass of an asphalt;
- and
- 0.5 parts by mass or more and 30 parts by mass or less of the block copolymer (P) according to claim 1, wherein
- in composition analysis of the asphalt according to a TLC-FID JPI method (JPI-5S-70), based on 100% by mass in total of a saturate, an aromatic, a resin, and an asphaltene, a total amount of the resin and the asphaltene is 30% by mass or more.
2 more elements
18:
- The asphalt composition according to claim 16, wherein
- the asphalt composition comprises 0.01 to 10 parts by mass of a crosslinking agent based on 100 parts by mass of the asphalt.
19:
- The asphalt composition according to claim 16, wherein
- the asphalt composition comprises 0.05 to 10 parts by mass of an additive comprising sulfur and silicon based on 100 parts by mass of the asphalt.
20:
- A modified asphalt mixture comprising:
- 3 parts by mass or more and 15 parts by mass or less of the asphalt composition according to claim 16;
- and
- 100 parts by mass of an aggregate.
1 more element