Engineered flooring product and method of manufacturing thereof

Abstract

The present disclosure relates to a method of manufacturing an engineered flooring product comprising a core layer. The method provides the steps of: (a) mixing a hydrate compound, one or more stabilizing agents, and water in a mixer, forming a raw material slurry; (b) spreading a first layer of the raw material slurry onto a cull plate; (c) curing the first layer of raw material slurry; (d) after step (c), releasing the cured first layer of raw material slurry from the cull plate; (e) after step (d), trimming the cured first layer of raw material slurry released from the cull plate; and, (f) after step (e), cooling the cured first layer of raw material slurry released from the cull plate for at least about 24 hours at a temperature ranging from about I0 C-30 C thereby forming the engineered flooring product.

Dependencies are inferred from the claim text.