Down-the-hole hammer with ported piston and flow control valve
AssigneeCaterpillar Inc.
InventorKoushik KABIRAJ
Life of this patent
Estimating the term…
Abstract
A down-the-hole hammer includes a barrel having a longitudinal axis and defining a proximal chamber and a distal chamber, a piston slidable within the barrel between the proximal chamber and the distal chamber, and a flow control valve including a valve member slidable within the barrel along the longitudinal axis to control airflow through the piston. In a first position of the valve member, the valve member allows air flow from a proximal end of the barrel through the piston and into the distal chamber. In a second position of the valve member, the valve member allows air flow around the valve member and into the proximal chamber.
Claims20
A down-the-hole hammer comprising:
- a barrel having a longitudinal axis and defining a proximal chamber and a distal chamber;
- a piston slidable within the barrel between the proximal chamber and the distal chamber;
- and
- a flow control valve comprising a valve member slidable within the barrel along the longitudinal axis to control airflow through the piston,
- wherein, in a first position of the valve member, the valve member allows air flow from a proximal end of the barrel through the piston and into the distal chamber, and
- wherein, in a second position of the valve member, the valve member allows air flow around the valve member and into the proximal chamber.
A method for operating a down-the-hole hammer, the method comprising:
- supplying pressurized inlet air to an adapter of the down-the-hole hammer;
- opening a check valve to allow pressurized inlet air to flow through a control tube, through a piston, and into a distal chamber of a barrel of the down-the-hole hammer;
- flowing air from a proximal chamber of the barrel through the piston and a bore of a bit;
- sliding the piston proximally in response to a first pressure differential between the proximal chamber and the distal chamber;
- in response to a pressure increase in the proximal chamber, sliding a valve member proximally to open a flow path between the adapter and the proximal chamber;
- flowing air from a valve chamber through an air distributor into piston, and flowing air from the distal chamber through the bore of the bit;
- in response to a second pressure differential between the proximal chamber and the distal chamber, sliding the piston distally within barrel to impact the bit;
- and
- in response to the piston sliding distally in the barrel, sliding the valve member distally within barrel.
A down-the-hole hammer comprising:
- a barrel having a longitudinal axis and defining a proximal chamber and a distal chamber;
- a piston slidable within the barrel along the longitudinal axis in response to a pressure differential between the proximal chamber and the distal chamber;
- and
- a flow control valve providing selective fluid communication into the proximal chamber of the barrel,
- wherein the piston comprises:
- a proximal internal cavity;
- a distal internal cavity;
- at least one first port extending from the proximal internal cavity to an intermediate outer surface of the piston;
- at least one second port extending from the proximal internal cavity to a distal outer surface of the piston;
- and
- at least one third port extending from the distal internal cavity to the intermediate outer surface of the piston.
Dependencies are inferred from the claim text.