Electrochemical recycling of homogeneous catalysts
AssigneeThe Board of Trustees of the University of Illinois
InventorsXiao SU, Stephen COTTY
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Abstract
Herein disclosed is a new electrochemical approach to catalyst capture and recycling that overcomes conventional industrial recovery methods using functionalized redox-polymer electrodes. This technology provides a redox electro-separation system comprising polyvinylferrocene that was able to capture platinum group metal based catalysts directly from products and transfer to fresh reactants achieving 99.5% recovery without disturbing catalyst activity. Several reactions were tested along with various solvent-electrolyte matrices, showing >99% recovery efficiencies for platinum species as low as 1.6 ppm.
Claims23
A method for electrochemically recycling a noble metal catalyst comprising:
- a) applying a positive first potential to a working electrode comprising a redox metallopolymer wherein the metal moieties of the redox metallopolymer are transformed to an oxidized metal species and form an oxidized metallopolymer electrode;
- b) contacting a product mixture and the oxidized metallopolymer electrode wherein the mixture comprises a reaction product and a noble metal catalyst;
- c) selectively adsorbing the catalyst to the oxidized metallopolymer electrode wherein the noble metal moiety of the catalyst binds to the oxidized metal species and forms a loaded electrode;
- d) collecting the reaction product when the catalyst is adsorbed to the oxidized metallopolymer electrode;
- e) contacting an electrolyte and the loaded electrode;
- f) applying a second potential to the loaded electrode wherein the second potential is less relative to the first potential by at least 0.1 V and the oxidized metal species is transformed to a reduced state;
- g) desorbing the adsorbed noble metal catalyst from the loaded electrode into the electrolyte;
- and
- h) contacting the desorbed noble metal catalyst and an organic substrate to form the product mixture;
- wherein the noble metal catalyst is thereby electrochemically recycled from the reaction mixture.
An electrochemical apparatus for recycling a noble metal catalyst comprising:
- a) at least one working electrode, each working electrode comprising a current collector, conductive binder, and a redox metallopolymer wherein the redox metallopolymer is a selective binder and reversible binder of a noble metal catalyst;
- b) at least one counter electrode;
- c) an electrical power source;
- d) a reaction chamber;
- and
- e) a flow inlet and a flow outlet.
Dependencies are inferred from the claim text.