Scalable fiber reinforced plastic overhead door assembly

A scalable overhead door assembly constructed at least in part of fiber reinforced polymers comprising in an operable mode:

• a plurality of panel assemblies;
• said panel assembly having a long side and a short side;
• said long sides of said panel assemblies positioned adjacent each other in series;
• a plurality of butterfly hinges;
• said at least one of said long sides secured to an adjacent panel assembly by said plurality of butterfly hinges;
• said panel assembly comprising an outer shell;
• said outer shell enclosed at one said long side end by a first end cap;
• said outer shell enclosed at a second long side end by a second end cap;
• said panel assembly comprising an inner shell;
• said inner shell and said outer shell defining an internal space when coupled together;
• a plurality of spar stiffeners;
• a plurality of gusset stiffeners;
• said spar stiffeners extending in said internal space between said first end cap and said second end cap;
• said gusset stiffeners spaced in said internal space and positioned perpendicular to said spar stiffeners;
• a rail system;
• said rail system comprising a pair of vertically spaced rails;
• and
• wherein a portion of said butterfly hinges extends into said vertically spaced rails to guide vertical travel of said panel assemblies.