Methods for producing single crystal silicon wafers for insulated gate bipolar transistors
AssigneeGlobalWafers Co., Ltd.
InventorsCarissima Marie Hudson, JaeWoo Ryu, Chi-Yung Chen, Chih-Hsun Wei, Feng-Chien Tsai, Chung-Chi Hsiao
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Abstract
Methods for producing single crystal silicon wafers for use in insulated gate bipolar transistors are disclosed. The methods may involve determining the radial profile of a ratio between (i) a growth velocity, v, and (ii) an axial temperature gradient, G for an ingot with relatively low oxygen. Based on the radial v/G profile, a nitrogen concentration which widens the v/G window to produce Perfect Silicon free of COP and gate oxide failures may be selected.
Claims19
A method for producing single crystal silicon wafers for insulated gate bipolar transistors (IGBT), the method comprising:
- producing a single crystal silicon ingot, the single crystal silicon ingot having a radial profile of a ratio between (i) a growth velocity, v, and (ii) an axial temperature gradient, G, the single crystal silicon ingot being produced by:
- determining a radial v/G profile of the single crystal silicon ingot;
- selecting an ingot nitrogen concentration at which the ingot is free of gate oxide integrity failures across the ingot radius based on the radial v/G profile of the ingot;
- adding polycrystalline silicon to a crucible disposed within a growth chamber of an ingot puller apparatus;
- heating the polycrystalline silicon to cause a silicon melt to form in the crucible;
- adding nitrogen to the silicon melt to achieve the selected ingot nitrogen concentration;
- and
- pulling a single crystal silicon ingot doped with nitrogen from the melt;
- and
- slicing a plurality of wafers from the single crystal silicon ingot, each wafer of the plurality of wafers having an oxygen concentration of less than 2.75×1017 atoms/cm3, being free of crystal originated particles and being free of gate-oxide integrity failures.
Dependencies are inferred from the claim text.