# US 2024/0204643 A1 · Methods and systems of current sensing in switching power converters

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- Number: US 2024/0204643 A1
- Document ID: US20240204643A1
- Status: Published application
- Kind: A1
- Application number: 18/068,579
- Filed: 2022-12-20
- Published: 2024-06-20
- Earliest claimed: 2022-12-20
- Assignees: Semiconductor Components Industries, LLC
- Applicants: Semiconductor Components Industries, LLC
- Inventors: Alessandro ZAFARANA; Salvatore LEONE
- Web page: https://patentgrep.com/patent/US20240204643A1

## CPC

- H02M 1/0009: {Devices or circuits for detecting current in a converter}
- H02M 3/156: with automatic control of output voltage or current, e.g. switching regulators
- H02M 3/158: including plural semiconductor devices as final control devices for a single load
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

Current sensing in switching power converters. At least one example is a method comprising: discharging an inductor of a buck converter using a low-side FET during a discharge mode of a first cycle; providing, during the discharge mode, a signal indicative of instantaneous current to a voltage regulator, the signal indicative of instantaneous current proportional to current through the inductor during at least a portion of the discharge mode; charging the inductor using a high-side FET during a charge mode, the charge mode in a second cycle subsequent to the discharge mode; and providing, during the charge mode, an emulated signal to the voltage regulator, the emulated signal generated based on the current through the inductor in the discharge mode.

## Claims

### Claim 1

A method of operating a switching power converter, the method comprising:
discharging an inductor of a buck converter using a low-side FET during a discharge mode of a first cycle;
providing, during the discharge mode, a signal indicative of instantaneous current to a voltage regulator, the signal indicative of instantaneous current proportional to current through the inductor during at least a portion of the discharge mode;
charging the inductor using a high-side FET during a charge mode, the charge mode in a second cycle subsequent to the discharge mode; and
providing, during the charge mode, an emulated signal to the voltage regulator, the emulated signal generated based on the current through the inductor in the discharge mode.

### Claim 2 (depends on 1)

The method of claim 1:
wherein providing the signal indicative of instantaneous current to the voltage regulator further comprising driving the signal indicative of instantaneous current to a first terminal of a power module; and
wherein providing the emulated signal further comprising driving the emulated signal to the first terminal of the power module.

### Claim 3 (depends on 1)

The method of claim 1 wherein providing the emulated signal further comprises:
sensing that the buck converter is in non-transient operation; and
providing, during the charge mode of the second cycle, a signal indicative of average current to the voltage regulator, the signal indicative of average current having a magnitude proportional to an average current through the inductor during at least a portion of the first cycle.

### Claim 4 (depends on 3)

The method of claim 3:
wherein providing the signal indicative of instantaneous current during the discharge mode further comprises sensing a voltage drop across the low-side FET, and driving the signal indicative of instantaneous current proportional to the voltage drop across the low-side FET; and
wherein providing the signal indicative of average current further comprises:
generating, during the first cycle, the signal indicative of average current through the inductor during the discharge mode; and
driving, during the charge mode of the second cycle, the signal indicative of average current.

### Claim 5 (depends on 3)

The method of claim 3 wherein sensing that the buck converter is in non-transient operation further comprises sensing that a discharge mode has a duration longer than a blanking time for measuring voltage drop across the low-side FET.

### Claim 6 (depends on 1)

The method of claim 1 wherein providing the emulated signal further comprises:
sensing that the buck converter is in transient operation; and
providing a ramp signal to the voltage regulator, the ramp signal having a slope proportional to an absolute value of a slope of the signal indicative of instantaneous current in the discharge mode.

### Claim 7 (depends on 6)

The method of claim 6 wherein sensing that the buck converter is in transient operation further comprises sensing that a discharge mode has a duration shorting than a blanking time for measuring voltage drop across the low-side FET.

### Claim 8 (depends on 1)

The method of claim 1 wherein providing the emulated signal further comprises:
sensing that a discharge mode has a duration shorting than a blanking time for measuring voltage drop across the low-side FET; and responsive to the discharge mode having a duration shorting than a blanking time,
providing a ramp signal to the voltage regulator, the ramp signal having a slope proportional to an absolute value of a slope of the signal indicative of instantaneous current in the discharge mode.

### Claim 9

A power module comprising:
a switch-node terminal, a PWM-input terminal, and a monitor-output terminal;
a high-side FET defining a drain, a source coupled to the switch-node terminal, and a gate;
a low-side FET defining drain coupled to the switch-node terminal, a source, and a gate;
a controller coupled to the gate of the high-side FET, the gate of the low-side FET, the PWM-input terminal, and the monitor-output terminal, the controller configured to:
responsive to de-assertion of the PWM-input terminal, make the high-side FET non-conductive and the low-side FET conductive to define a discharge mode in a first cycle;
drive, during the discharge mode, a signal indicative of instantaneous current to the monitor-output terminal, the signal indicative of instantaneous current directly proportional to voltage drop across the low-side FET during at least a portion of the discharge mode;
responsive to assertion of the PWM-input terminal, make the low-side FET non-conductive and the high-side FET conductive to define a charge mode in a second cycle subsequent to the first cycle; and
drive, during the charge mode of the second cycle, an emulated signal to the monitor-output terminal, the emulated signal generated based on the current through the low-side FET in the first cycle.

### Claim 10 (depends on 9)

The power module of claim 9 wherein when the controller drives the emulated signal to the monitor-output terminal, the controller is further configured to:
sense non-transient operation; and
drive, during the charge mode of the second cycle, a signal indicative of average current to the monitor-output terminal, the signal indicative of average current having a magnitude proportional to an average current through the low-side FET during at least a portion of the first cycle.

### Claim 11 (depends on 10)

The power module of claim 10 wherein when the controller drives the signal indicative of average current to the monitor-output terminal, the controller is further configured to:
generate, during the first cycle, an intermediate signal indicative of average current through low-side FET during the discharge mode; and
drive, during the charge mode of the second cycle, the signal indicative of average current based on the intermediate signal indicative of average current.

### Claim 12 (depends on 10)

The power module of claim 10 wherein when the controller senses the non-transient operation, the controller is further configured to sense that a discharge mode has a duration longer than a blanking time for measuring a voltage drop across the low-side FET.

### Claim 13 (depends on 9)

The power module of claim 9 wherein when the controller drives the emulated signal to the monitor-output terminal, the controller is further configured to:
sense transient operation; and
drive, during the charge mode of the second cycle, a ramp signal to the monitor-output terminal, the ramp signal having a slope proportional to an absolute value of a slope of the signal indicative of instantaneous current in the discharge mode.

### Claim 14 (depends on 13)

The power module of claim 13 wherein when the controller senses the transient operation, the controller is further configured to sense that a discharge mode has a duration shorting than a blanking time for measuring a voltage drop across the low-side FET.

### Claim 15

A system comprising:
an inductor defining a first lead and a second lead coupled to a load;
a voltage regulator defining a voltage-monitor input coupled to the second lead, a PWM output, and a current-monitor input;
a power module defining a switch node coupled to the first lead, a PWM input coupled to the PWM output, and a monitor output coupled to the current-monitor input, the power module comprising:
a high-side FET defining a source coupled to the switch node and a gate;
a low-side FET defining drain coupled to the switch node, and a gate;
a controller coupled to the gate of the high-side FET, the gate of the low-side FET, the PWM input, and the current-monitor input of the voltage regulator, the controller configured to:
responsive to de-assertion of the PWM input, make the high-side FET non-conductive and the low-side FET conductive to discharge the inductor during a discharge mode of a first cycle;
drive, during the discharge mode, a signal indicative of instantaneous current to the current-monitor input, the signal indicative of instantaneous current proportional to an instantaneous current through the inductor during at least a portion of the discharge mode;
responsive to assertion of the PWM input, make the low-side FET non-conductive and the high-side FET conductive to charge the inductor during a charge mode of a second cycle subsequent to the first cycle; and
drive, during the charge mode of the second cycle, an emulated signal to the current-monitor input, the emulated signal generated based on the current through the inductor in the first cycle.

### Claim 16 (depends on 15)

The system of claim 15 wherein when the controller drives the emulated signal to the current-monitor input, the controller is further configured to:
sense a non-transient operation of the system; and
drive, during the charge mode of the second cycle, a signal indicative of average current to the current-monitor input, the signal indicative of average current having a magnitude proportional to an average current through the inductor during at least a portion of the first cycle.

### Claim 17 (depends on 16)

The system of claim 16:
wherein when the controller drives the signal indicative of instantaneous current to the current-monitor input, the controller is further configured to sense a voltage drop across the low-side FET, and drive the signal indicative of instantaneous current proportional to the voltage drop across the low-side FET; and
wherein when the controller drives the signal indicative of average current to the current-monitor input, the controller is further configured to: <generate an intermediate signal indicative of average current through the inductor during the discharge mode of the first cycle; and
drive, during the charge mode of the second cycle, the signal indicative of average current based on the intermediate signal indicative of average current.

### Claim 18 (depends on 16)

The system of claim 16 wherein when the controller senses the non-transient operation, the controller is further configured to sense that a discharge mode has a duration longer than a blanking time for measuring voltage drop across the low-side FET.

### Claim 19 (depends on 15)

The system of claim 15 wherein when the controller drives the emulated signal to the current-monitor input, the controller is further configured to:
sense transient operation of the system; and
drive, during the charge mode of the second cycle, a ramp signal to the current-monitor input, the ramp signal having a slope proportional to an absolute value of a slope of the signal indicative of instantaneous current in the discharge mode of the first cycle.

### Claim 20 (depends on 19)

The system of claim 19 wherein when the controller senses the transient operation, the controller is further configured to sense that a discharge mode has a duration shorting than a blanking time for measuring voltage drop across the low-side FET.
