# US 2024/0204501 A1 · Ac busbar for current sharing between parallelly connected semiconductor switching pairs

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- Number: US 2024/0204501 A1
- Document ID: US20240204501A1
- Status: Published application
- Kind: A1
- Application number: 18/067,152
- Filed: 2022-12-16
- Published: 2024-06-20
- Earliest claimed: 2022-12-16
- Assignees: BAE Systems Controls Inc.
- Applicants: BAE Systems Controls Inc.
- Inventors: Robert J. Vovos; Arthur P. Lyons; Stephen L. Homan
- Web page: https://patentgrep.com/patent/US20240204501A1

## CPC

- H02G 5/02: Open installations
- H02M 7/003: {Constructional details, e.g. physical layout, assembly, wiring or busbar connections}
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

An AC busbar for connecting at least three phases from a semiconductor switching unit to a load is provided. The AC busbar parallelly connects the at least three phases and provides current balancing. The AC busbar has a terminal-side conductor mechanically connectable to each AC terminal of the semiconductor switching unit and a load-side conductor positioned between the terminal-side conductor and the load. A distance between the terminal-side conductor and the load-side conductor is such that a difference in an inductance between a connection point for a respective AC terminal of each phase and a common point on a middle of the load-side conductor is less than a predetermined percentage with respect to an average of the respective inductances.

## Claims

### Claim 1

An AC busbar configured to connect at least three phases from a semiconductor switching unit to a load, each phase having an AC terminal, wherein the at least three phases are connected in parallel by the AC busbar, the AC busbar comprising:
a terminal-side conductor mechanically connectable to each AC terminal of the semiconductor switching unit;
a load-side conductor positioned between the terminal-side conductor and the load, the load-side conductor being parallel to the terminal-side conductor;
two connecting conductors connecting the terminal-side conductor and the load-side conductor; and
a conductor orthogonally projecting from the load-side conductor, the orthogonally projecting conductor configured to be connected with the load, the orthogonally projecting conductor is centered on the load-side conductor, wherein a distance between the terminal-side conductor and the load-side conductor is such that a difference in an inductance between a connection point for a respective AC terminal of each phase and a common point on a middle of the load-side conductor is less than a predetermined percentage with respect to an average of the respective inductances.

### Claim 2 (depends on 1)

The AC busbar of claim 1, wherein the predetermined percentage is about 10%.

### Claim 3 (depends on 1)

The AC busbar of claim 1, wherein the terminal-side conductor, the load-side conductor and the two connecting conductors form a rectangular shape.

### Claim 4 (depends on 1)

The AC busbar of claim 1, wherein each connecting conductor is configured and dimensioned to be surrounded by a current sensor.

### Claim 5 (depends on 1)

The AC busbar of claim 1, wherein each connecting conductor is configured for substantially a same current.

### Claim 6 (depends on 1)

The AC busbar of claim 1, wherein a cross-sectional area of each connecting conductor is configured for at least 450 A.

### Claim 7 (depends on 1)

The AC busbar of claim 1, wherein there are three-phases and three AC terminals, one per phase and wherein the terminal-side conductor has three corresponding openings to mount the AC busbar to the three AC terminals.

### Claim 8 (depends on 7)

The AC busbar of claim 7, wherein a distance AC current travels from a connection point for the central terminal of the three-phases along the AC busbar to the common point is asymmetric with a distance AC current travels from the connection point for the end terminals of the three-phases of the semiconductor switching unit to the common point.

### Claim 9 (depends on 1)

The AC busbar of claim 1, wherein the orthogonally projecting conductor is configured and dimensioned for a current of at least 900 A.

### Claim 10 (depends on 7)

The AC busbar of claim 7, wherein the orthogonally projecting conductor is aligned with the connection point for the central terminal of the three-phases.

### Claim 11 (depends on 1)

The AC busbar of claim 1, wherein a distance between the terminal-side conductor and the load-side conductor is greater than about 25 mm and less than about 40 mm.

### Claim 12 (depends on 1)

The AC busbar of claim 1, wherein the terminal-side conductor, the two connecting conductors, the load-side conductor and the conductor orthogonally projecting from the load-side conductor are continuous and formed from a single conductor.

### Claim 13 (depends on 1)

The AC busbar of claim 1, wherein the terminal-side conductor and the two connecting conductors is formed from a single conductor.

### Claim 14 (depends on 1)

The AC busbar of claim 1, wherein the inductance difference between the respective connection points and the common point is less than about 2 nH.

### Claim 15 (depends on 14)

The AC busbar of claim 14, wherein the current difference between the terminals is less than about 5% for a current of about 1000 hz.

### Claim 16

An AC busbar configured to connect at least three phases from a semiconductor switching unit to a load, each phase having an AC terminal, wherein the at least three phases are connected in parallel by the AC busbar, the AC busbar comprising:
a terminal-side conductor mechanically connectable to each AC terminal of the semiconductor switching unit;
a load-side conductor positioned between the terminal-side conductor and the load;
two connecting conductors connecting the terminal-side conductor and the load-side conductor; and
a conductor orthogonally projecting from the load-side conductor, the orthogonally projecting conductor configured to be connected with the load, the orthogonally projecting conductor is centered on the load-side conductor, wherein a distance between the terminal-side conductor and the load-side conductor is such that a difference in an inductance between a connection point for a respective AC terminal of each phase and a common point on a middle of the load-side conductor is less than a predetermined percentage with respect to an average of the respective inductances.
