# US 2024/0201466 A1 · Barrel-less compact camera device with micromolding lens stack

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- Number: US 2024/0201466 A1
- Document ID: US20240201466A1
- Status: Published application
- Kind: A1
- Application number: 18/379,041
- Filed: 2023-10-11
- Published: 2024-06-20
- Earliest claimed: 2022-12-20
- Assignees: Meta Platforms Technologies, LLC
- Applicants: Meta Platforms Technologies, LLC
- Inventors: Amber Sun; Kee Siang Goh
- Web page: https://patentgrep.com/patent/US20240201466A1

## CPC

- G02B 7/021: {for more than one lens}
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

A compact camera device with a lens assembly that does not include any lens barrel or lens holder. The lens assembly includes a first micromolding lens and a second micromolding lens. The first micromolding lens includes a first side and a second side that is opposite to the first side, the first side including a first mounting surface. The second micromolding lens includes a third side and a fourth side that is opposite to the third side, the fourth side including a second mounting surface that is directly affixed to the first mounting surface to form at least a portion of a micromolding lens stack comprising the first micromolding lens and the second micromolding lens in optical series. The micromolding lens stack is a self-supporting structure fixed in place within the camera device without the use of a lens barrel or a lens holder.

## Claims

### Claim 1

A lens assembly comprising:
a first micromolding lens including a first side and a second side that is opposite to the first side, the first side including a first mounting surface; and
a second micromolding lens including a third side and a fourth side that is opposite to the third side, the fourth side including a second mounting surface that is directly affixed to the first mounting surface to form at least a portion of a micromolding lens stack comprising the first micromolding lens and the second micromolding lens in optical series, the micromolding lens stack having a self-supporting structure.

### Claim 2 (depends on 1)

The lens assembly of claim 1, wherein the second mounting surface is directly affixed to the first mounting surface via an interlocking mechanism of the second mounting surface.

### Claim 3 (depends on 2)

The lens assembly of claim 2, wherein the second mounting surface is directly affixed to the first mounting surface further via an adhesive.

### Claim 4 (depends on 1)

The lens assembly of claim 1, wherein the micromolding lens stack is capable of being integrated into a camera device without use of a lens barrel or a lens holder.

### Claim 5 (depends on 1)

The lens assembly of claim 1, further comprising a filter element in optical series with the micromolding lens stack, wherein the micromolding lens stack is coupled to the filter element via an adhesive.

### Claim 6 (depends on 1)

The lens assembly of claim 1, further comprising:
a third micromolding lens including a fifth side and a sixth side that is opposite to the fifth side, the sixth side including a third mounting surface that is directly affixed to the second mounting surface via an interlocking mechanism of the third mounting surface to form the micromolding lens stack comprising the first, second and third micromolding lenses in optical series.

### Claim 7 (depends on 6)

The lens assembly of claim 6, further comprising a filter element in optical series with the micromolding lens stack, wherein the third mounting surface includes one or more foots holding the filter element to the lens stack.

### Claim 8 (depends on 6)

The lens assembly of claim 6, further comprising a filter element in optical series with the micromolding lens stack, wherein the filter element is coated on the third micromolding lens.

### Claim 9 (depends on 1)

The lens assembly of claim 1, wherein at least one of the first micromolding lens and the second micromolding lens is of a round shape, a prism shape, or a freeform shape.

### Claim 10 (depends on 1)

The lens assembly of claim 1, wherein an external wall of the micromolding lens stack is coated with a visible and near infrared non-transparent coating layer.

### Claim 11 (depends on 1)

The lens assembly of claim 1, an external wall of the micromolding lens stack is coated with one or more electro-magnetic interference shielding materials.

### Claim 12

A camera device comprising:
a first micromolding lens including a first side and a second side that is opposite to the first side, the first side including a first mounting surface; and
a second micromolding lens including a third side and a fourth side that is opposite to the third side, the fourth side including a second mounting surface that is directly affixed to the first mounting surface to form at least a portion of a micromolding lens stack comprising the first micromolding lens and the second micromolding lens in optical series, wherein the micromolding lens stack is a self-supporting structure fixed in place within the camera device and positioned along an optical axis.

### Claim 13 (depends on 12)

The camera device of claim 12, wherein the second mounting surface is directly affixed to the first mounting surface via an interlocking mechanism of the second mounting surface.

### Claim 14 (depends on 12)

The camera device of claim 12, further comprising an image sensor in optical series with the micromolding lens stack, wherein the image sensor is configured to detect light from the micromolding lens stack propagating along an optical axis of the micromolding lens stack.

### Claim 15 (depends on 14)

The camera device of claim 14, wherein the micromolding lens stack is mounted on top of a glass cover of the image sensor.

### Claim 16 (depends on 12)

The camera device of claim 12, wherein the micromolding lens stack is fixed in place within the camera device without use of a lens barrel or a lens holder.

### Claim 17 (depends on 12)

The camera device of claim 12, wherein the camera device is capable of being integrated into a depth camera assembly configured to determine depth information for one or more objects in a local area.

### Claim 18

A method comprising:
directly affixing a first mounting surface of a first micromolding lens to a second mounting surface of a second micromolding lens to assemble at least a portion of a micromolding lens stack of a self-supporting structure comprising the first micromolding lens and the second micromolding lens in optical series, the first micromolding lens including a first side and a second side that is opposite to the first side, the first side including the first mounting surface, the second micromolding lens including a third side and a fourth side that is opposite to the third side, the fourth side including the second mounting surface;
aligning the first micromolding lens with the second micromolding lens; and
applying a protective coating to an external wall of the micromolding lens stack.

### Claim 19 (depends on 18)

The method of claim 18, wherein aligning the first micromolding lens with the second micromolding lens comprises aligning the first micromolding lens with the second micromolding lens by applying an active alignment technique.

### Claim 20 (depends on 18)

The method of claim 18, wherein applying the protective coating comprises:
applying a visible and near infrared non-transparent coating layer to the external wall of the micromolding lens stack; and
applying a layer of electro-magnetic shielding material to the external wall of the micromolding lens stack.
