# US 2024/0200484 A1 · Catalyst deterioration diagnosis device

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- Number: US 2024/0200484 A1
- Document ID: US20240200484A1
- Status: Published application
- Kind: A1
- Application number: 18/545,265
- Filed: 2023-12-19
- Published: 2024-06-20
- Earliest claimed: 2022-12-19
- Assignees: Yamaha Hatsudoki Kabushiki Kaisha
- Applicants: Yamaha Hatsudoki Kabushiki Kaisha
- Inventors: Kenichi KUMAGAI; Yuta SHIMIZU
- Web page: https://patentgrep.com/patent/US20240200484A1

## CPC

- F01N 11/007: {the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus}
- F01N 2550/00: Monitoring or diagnosing the deterioration of exhaust systems
- F01N 2550/02: Catalytic activity of catalytic converters
- F01N 2560/025: for measuring or detecting O2, e.g. lambda sensors
- F01N 2560/14: having more than one sensor of one kind
- Y02T 10/40: Engine management systems
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A catalyst deterioration diagnosis device, including: a processor to execute, when a cycle of reversal between increasing and decreasing of a fuel amount is disturbed such that the increasing/decreasing of the fuel amount is reversed three or more times in a period that is identical in length with a period in which the increasing/decreasing of the fuel amount is reversed twice when the reversal between increasing and decreasing of the fuel amount is normal, a process of diagnosing the deterioration state of a catalyst based on plural sets of data of the output signal of a downstream oxygen concentration sensor obtained in each unit period during a diagnosis period. The sets of data obtained in each unit period during the diagnosis period is not susceptible to an influence of variations including both increase and decrease of the output signal of the downstream oxygen concentration sensor.

## Claims

### Claim 1

A catalyst deterioration diagnosis device (10) for an engine-including device (1) including:
an engine (21) having a combustion chamber (22) that exhausts exhaust gas;
a catalyst (12) which is configured to purify the exhaust gas from the combustion chamber (22) of the engine (21);
an upstream oxygen concentration sensor (13) provided upstream of the catalyst (12) in a flow direction of the exhaust gas, and configured to output a signal that varies in value depending on whether an air-fuel ratio of an air-fuel mixture is rich or lean and that does not gradually vary when the air-fuel ratio of the air-fuel mixture gradually varies; and
a downstream oxygen concentration sensor (14) provided downstream of the catalyst (12) in the flow direction of the exhaust gas,
the catalyst deterioration diagnosis device (10) being configured to diagnose a state of deterioration of the catalyst (12) in accordance with an output signal of the downstream oxygen concentration sensor (14) when the engine (21) is driven so that reversal between increasing and decreasing of a fuel amount supplied to the engine (21) is performed based on reversal of a rich/lean state of an output signal of the upstream oxygen concentration sensor (13), the catalyst deterioration diagnosis device comprising:
a processor (31); and
a non-transitory storage medium (32) having program instructions stored thereon, when, because a cycle of reversal of the rich/lean state of the output signal of the upstream oxygen concentration sensor (13) is disturbed such that the rich/lean state of the output signal of the upstream oxygen concentration sensor (13) is reversed three or more times in a period that is identical in length with a period in which the rich/lean state of the output signal of the upstream oxygen concentration sensor (13) is reversed twice when the cycle of reversal of the rich/lean state of the output signal of the upstream oxygen concentration sensor (13) is normal, a cycle of reversal between increasing and decreasing of the fuel amount is disturbed such that an increasing/decreasing of the fuel amount is reversed three or more times in a period that is identical in length with a period in which the increasing/decreasing of the fuel amount is reversed twice when the reversal between increasing and decreasing of the fuel amount is normal,
the processor (31) being configured to execute at least a diagnosis process of diagnosing the deterioration state of the catalyst (12) based on plural sets of data of the output signal of the downstream oxygen concentration sensor (14) obtained in each unit period during a diagnosis period, the diagnosis period being a duration in which the rich/lean state of the output signal of the upstream oxygen concentration sensor (13) is reversed at least twice when the cycle of reversal of the rich/lean state of the output signal of the upstream oxygen concentration sensor (13) is normal, the diagnosis period having a length with which one driving cycle includes plural diagnosis periods, the sets of data obtained in each unit period during the diagnosis period being not susceptible to an influence of variations including both increase and decrease of the output signal of the downstream oxygen concentration sensor (14), and the output signal of the downstream oxygen concentration sensor (14) being influenced by disturbance of the reversal between increasing and decreasing of the fuel amount.

### Claim 2 (depends on 1)

The catalyst deterioration diagnosis device (10) according to claim 1, wherein, a determination value that is obtained from the plural sets of data obtained in each unit period during the diagnosis period and is used for diagnosing the deterioration state of the catalyst (12) is a single value.

### Claim 3 (depends on 2)

The catalyst deterioration diagnosis device (10) according to claim 2, wherein, the determination value is a value reflecting plural types of characteristic amounts related to a variation of the output signal of the downstream oxygen concentration sensor (14).

### Claim 4 (depends on 3)

The catalyst deterioration diagnosis device (10) according to claim 3, wherein, the determination value is a composite index of the plural types of the characteristic amounts.

### Claim 5 (depends on 1)

The catalyst deterioration diagnosis device (10) according to claim 1, wherein,
after a first diagnosis condition is satisfied,
the state of deterioration of the catalyst (12) is diagnosed based on the output signal of the downstream oxygen concentration sensor (14), after a cycle of reversal between increasing and decreasing of the fuel amount is controlled to fall within a first range by performing diagnosis reversal control of controlling the cycle of reversal between increasing and decreasing of the fuel amount to be a cycle falling within the first range, wherein
the first diagnosis condition does not include a condition in which the cycle of reversal between increasing and decreasing of the fuel amount falls within the first range.

### Claim 6 (depends on 1)

The catalyst deterioration diagnosis device (10) according to claim 1, wherein,
when control of reversal between increasing and decreasing of the fuel amount to be a cycle falling within a first range is defined as diagnosis reversal control,
after a second diagnosis condition is satisfied, while the diagnosis reversal control is not being performed, the state of deterioration of the catalyst (12) is diagnosed based on the output signal of the downstream oxygen concentration sensor (14), wherein
the second diagnosis condition includes a condition in which the cycle of reversal between increasing and decreasing of the fuel amount falls within a second range that is shorter than the cycle in the first range.
