# US 2024/0200401 A1 · Motorized Retractable Screen System

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- Number: US 2024/0200401 A1
- Document ID: US20240200401A1
- Status: Published application
- Kind: A1
- Application number: 18/390,875
- Filed: 2023-12-20
- Published: 2024-06-20
- Earliest claimed: 2022-12-20
- Assignees: Four Season Industries, LLC
- Applicants: Four Season Industries, LLC
- Inventors: Derek D. Melnychuk; Virgolino Carrilho; Steven A. Caputo; Craig J. Cochran; Dustin F. Coha; Kevin B. Green; Kirk W. Charles
- Web page: https://patentgrep.com/patent/US20240200401A1

## CPC

- E06B 9/42: Parts or details of roller blinds, e.g. suspension devices, blind boxes (brackets or adjustable mountings for roller blinds and drawable curtains A47H1/13)
- E06B 9/54: Roller fly screens (operating, guiding or securing devices therefor E06B9/56)
- E06B 9/581: {Means to prevent or induce disengagement of shutter from side rails}
- E06B 9/70: comprising an electric motor positioned outside the roller
- E06B: FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES (shades or blinds for greenhouses A01G9/22; curtains A47H; lids for car boots or bonnets B62D25/10; skylights E04B7/18; sunshades, awnings E04F10/00)

## Abstract

A corner tensioning system for a motorized retractable screen system. The corner tensioning system includes a tensioning arm having a first end configured to be operatively connected to a screen of the motorized retractable screen system, a second end configured to be operatively connected to a bottom bar of the motorized retractable screen system, and attachment means for operatively connecting a drive cable of the motorized retractable screen system to the tensioning arm between the first end and the second end.

## Claims

### Claim 1

A motorized retractable screen system comprising:
a screen axle disposed adjacent a first end of a framed area that is configured to be rotated by a motor;
at least one spool operatively connected to the screen axle such that the screen axle and the at least one spool are opereable to rotate together;
a cable including a first end and a second end, wherein the first end is at least partially wound around the at least one spool and wherein the cable is run through a series of pulleys between its first end and its second end, the series of pulleys including a first pulley system disposed adjacent the first end of the framed area and a second pulley system disposed adjacent the second end of the framed area;
a screen including a first end operatively connected to the screen axle, a second end operatively connected to a bottom bar, a first side, and a second side; and
a corner tensioning system including a tensioning arm having a first end configured to be operatively connected to a corner of the first side of the screen, a second end configured to be operatively connected to a first side of the bottom bar, and attachment means for operatively connecting to the second end of the cable;
wherein, the screen axle is operable to be rotated in either a first direction or a second direction by the motor such that the cable is operable to pull the bottom bar at the second end of the screen between a deployed position and a retracted position while the corner tensioning system maintains downward and outward tension on the screen.

### Claim 2 (depends on 1)

The motorized retractable screen system of claim 1 wherein the corner of the first side of the screen includes a stirrup configured to receive the first end of the tensioning arm for operatively connecting the first end of the tensioning arm to the corner of the first side of the screen.

### Claim 3 (depends on 1)

The motorized retractable screen system of claim 1 wherein the attachment means is configured to provide for a pivotable connection between the second end of the cable and the tensioning arm.

### Claim 4 (depends on 3)

The motorized retractable screen system of claim 3 wherein the tensioning arm includes a plurality of attachment positions for altering the position of the pivotable connection between the second end of the cable and the tensioning arm.

### Claim 5 (depends on 3)

The motorized retractable screen system of claim 3 wherein the attachment means includes a clevis connection for pivotally connecting the second end of the cable to the tensioning arm.

### Claim 6 (depends on 1)

The motorized retractable screen system of claim 1 wherein the corner tensioning system includes a biasing means for providing a biased outward force to the second end of the tensioning arm.

### Claim 7 (depends on 6)

The motorized retractable screen system of claim 6 wherein the corner tensioning system further includes a housing configured to be disposed within the bottom bar and a carriage disposed within the housing that is operable to move laterally with respect to the bottom bar and housing, wherein the biasing means is operatively connected to the carriage and the second end of the tensioning arm is operatively connected to the carriage such that the biasing means provides the biased outward force to the second end of the tensioning arm via the carriage.

### Claim 8 (depends on 7)

The motorized retractable screen system of claim 7 wherein the second end of the tensioning arm is pivotally connected to a first end of the carriage.

### Claim 9 (depends on 8)

The motorized retractable screen system of claim 8 wherein the second end of the tensioning arm includes a first stop edge and a second stop edge and the first end of the carriage includes a corresponding first stop edge and a second stop edge, and wherein the first stop edge of the tensioning arm is dimensioned and configured to engage the first stop edge of the carriage to limit movement of the tensioning arm in a first rotational direction and the second stop edge of the tensioning arm is dimensioned and configured to engage the second stop edge of the carriage to limit movement of the tensioning arm in a second rotational direction opposite the first rotational direction.

### Claim 10 (depends on 1)

The motorized retractable screen system of claim 1 wherein the corner tensioning system further includes:
a housing configured to be disposed within the bottom bar, the second end of the tensioning arm being secured within the housing such that the tensioning arm is operable to move laterally with respect to the housing and the bottom bar; and
a roller spool operatively connected to the housing, the roller spool including a plurality of gear teeth configured to mesh with corresponding gear teeth of the tensioning arm,
wherein the roller spool is the attachment means for operatively connecting the second end of the cable to the tensioning arm and wherein a tension of the cable creates a torque on the roller spool resulting in a rack-and-pinion action between the gear teeth of the roller spool and the gear teeth of the tensioning arm such that the tensioning arm is biased outward to maintain tension on the screen.

### Claim 11

A corner tensioning system for a motorized retractable screen system, the corner tensioning system comprising a tensioning arm having a first end configured to be operatively connected to a screen of the motorized retractable screen system, a second end configured to be operatively connected to a bottom bar of the motorized retractable screen system, and attachment means for operatively connecting a drive cable of the motorized retractable screen system to the tensioning arm between the first end and the second end.

### Claim 12 (depends on 11)

The corner tensioning system of claim 11 wherein the attachment means is configured to provide for a pivotable connection between the drive cable and the tensioning arm.

### Claim 13 (depends on 12)

The corner tensioning system of claim 12 wherein the tensioning arm includes a plurality of attachment positions for altering the position of the pivotable connection between the drive cable and the tensioning arm.

### Claim 14 (depends on 11)

The corner tensioning system of claim 11 wherein the attachment means includes a clevis connection for pivotally connecting the drive cable to the tensioning arm.

### Claim 15 (depends on 11)

The corner tensioning system of claim 11 further comprising a biasing means for providing a biased outward force to the second end of the tensioning arm.

### Claim 16 (depends on 15)

The corner tensioning system of claim 15 further comprising a housing configured to be disposed within the bottom bar and a carriage disposed within the housing that is operable to move laterally with respect to the bottom bar and housing, wherein the biasing means is operatively connected to the carriage and the second end of the tensioning arm is operatively connected to the carriage such that the biasing means provides the biased outward force to the second end of the tensioning arm via the carriage.

### Claim 17 (depends on 16)

The corner tensioning system of claim 16 wherein the second end of the tensioning arm is pivotally connected to a first end of the carriage.

### Claim 18 (depends on 17)

The corner tensioning system of claim 17 wherein the second end of the tensioning arm includes a first stop edge and a second stop edge and the first end of the carriage includes a corresponding first stop edge and a second stop edge, and wherein the first stop edge of the tensioning arm is dimensioned and configured to engage the first stop edge of the carriage to limit movement of the tensioning arm in a first rotational direction and the second stop edge of the tensioning arm is dimensioned and configured to engage the second stop edge of the carriage to limit movement of the tensioning arm in a second rotational direction opposite the first rotational direction.

### Claim 19 (depends on 11)

The corner tensioning system of claim 11 further comprising:
a housing configured to be disposed within the bottom bar, the second end of the tensioning arm being secured within the housing such that the tensioning arm is operable to move laterally with respect to the housing and the bottom bar; and
a roller spool operatively connected to the housing, the roller spool including a plurality of gear teeth configured to mesh with corresponding gear teeth of the tensioning arm,
wherein the roller spool is the attachment means for operatively connecting the drive cable to the tensioning arm and wherein a tension of the cable creates a torque on the roller spool resulting in a rack-and-pinion action between the gear teeth of the roller spool and the gear teeth of the tensioning arm such that the tensioning arm is biased outward to maintain tension on the screen.
