Solar Control Coatings With Quadruple Metallic Layers
AssigneeVitro Flat Glass LLC
InventorsPatrick Fisher, Paul A. Medwick, Adam D. Polcyn, Andrew Wagner
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Abstract
A coated article includes a substrate, a first dielectric layer, a first metallic layer, a second dielectric layer, a second metallic layer, a third dielectric layer, a third metallic layer, a fourth dielectric layer, a fourth metallic layer and a fifth dielectric layer. At least one of the metallic layers is a discontinuous metallic layer having discontinuous metallic regions. An optional primer is positioned over any one of the metallic layers. Optionally a protective layer is provided as the outer most layer over the fifth dielectric layer.
Claims20
A coated article comprising:
- a substrate;
- a first dielectric layer formed over at least a portion of the substrate, the first dielectric layer having a thickness in the range of 250 Angstroms to 600 Angstroms;
- a first metallic layer formed over at least a portion of the first dielectric layer, the first metallic layer having a thickness in the range of 5 Angstroms to 300 Angstroms;
- a first primer layer formed over at least a portion of the first metallic layer, the first primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a second dielectric layer formed over at least a portion of the first primer layer, the second dielectric layer having a thickness in the range of 300 Angstroms to 1100 Angstroms;
- a second metallic layer formed over at least a portion of the second dielectric layer, the second metallic layer having a thickness in the range 5 Angstroms to 300 Angstroms;
- a second primer layer formed over at least a portion of the second metallic layer, the second primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a third dielectric layer formed over at least a portion of the second primer layer, the third dielectric layer having a thickness in the range of 75 Angstroms to 750 Angstroms;
- a third metallic layer formed over at least a portion of the third dielectric layer, the third metallic layer having a thickness in the range 5 Angstroms to 300 Angstroms;
- a third primer layer formed over at least a portion of the third metallic layer, the third primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a fourth dielectric layer formed over at least a portion of the third primer layer, the fourth dielectric layer having a thickness in the range of 175 Angstroms to 800 Angstroms;
- a fourth metallic layer formed over at least a portion of the fourth dielectric layer, the fourth metallic layer having a thickness in the range of 5 Angstroms to 300 Angstroms;
- a fourth primer layer formed over at least a portion of the fourth metallic layer, the fourth primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a fifth dielectric layer formed over at least a portion of the fourth primer layer, the fifth dielectric layer having a thickness in the range of 125 Angstroms to 550 Angstroms;
- and
- an overcoat formed over at least a portion of the fifth dielectric layer, the overcoat layer having a thickness in the range of 25 Angstroms to 75 Angstroms,
- wherein at least the first metallic layer and/or the fourth metallic layer is a discontinuous layer having a thickness in the range of 5 Angstroms to 30 Angstroms.
An architectural transparency comprising:
- a first ply having a number 1 surface and a number 2 surface;
- a second ply having a number 3 surface and a number 4 surface;
- and
- a coating position over at least a portion of the number 2 surface or the number 3 surface, wherein the coating comprises:
- a first dielectric layer formed over at least a portion of the substrate, the first dielectric layer having a thickness in the range of 250 Angstroms to 600 Angstroms;
- a first metallic layer formed over at least a portion of the first dielectric layer, the first metallic layer having a thickness in the range of 5 Angstroms to 300 Angstroms;
- a first primer layer formed over at least a portion of the first metallic layer, the first primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a second dielectric layer formed over at least a portion of the first primer layer, the second dielectric layer having a thickness in the range of 300 Angstroms to 1100 Angstroms;
- a second metallic layer formed over at least a portion of the second dielectric layer, the second metallic layer having a thickness in the range 5 Angstroms to 300 Angstroms;
- a second primer layer formed over at least a portion of the second metallic layer, the second primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a third dielectric layer formed over at least a portion of the second primer layer, the third dielectric layer having a thickness in the range of 75 Angstroms to 750 Angstroms;
- a third metallic layer formed over at least a portion of the third dielectric layer, the third metallic layer having a thickness in the range 5 Angstroms to 300 Angstroms;
- a third primer layer formed over at least a portion of the third metallic layer, the third primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a fourth dielectric layer formed over at least a portion of the third primer layer, the fourth dielectric layer having a thickness in the range of 175 Angstroms to 800 Angstroms;
- a fourth metallic layer formed over at least a portion of the fourth dielectric layer, the fourth metallic layer having a thickness in the range of 5 Angstroms to 300 Angstroms;
- a fourth primer layer formed over at least a portion of the fourth metallic layer, the fourth primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- a fifth dielectric layer formed over at least a portion of the fourth primer layer, the fifth dielectric layer having a thickness in the range of 125 Angstroms to 550 Angstroms;
- and
- an overcoat formed over at least a portion of the fifth dielectric layer, the overcoat layer having a thickness in the range of 25 Angstroms to 75 Angstroms,
- wherein at least the first metallic layer and/or the fourth metallic layer is a discontinuous layer having a thickness in the range of 5 Angstroms to 30 Angstroms.
A method of making a coated article, the method comprising the steps of:
- providing a substrate;
- applying a first dielectric layer over at least a portion of the substrate, the first dielectric layer having a thickness in the range of 250 Angstroms to 600 Angstroms;
- applying a first metallic layer over at least a portion of the first dielectric layer, the first metallic layer having a thickness in the range of 5 Angstroms to 300 Angstroms;
- applying a first primer layer over at least a portion of the first metallic layer, the first primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- applying a second dielectric layer over at least a portion of the first primer layer, the second dielectric layer having a thickness in the range of 300 Angstroms to 1100 Angstroms;
- applying a second metallic layer over at least a portion of the second dielectric layer, the second metallic layer having a thickness in the range 5 Angstroms to 300 Angstroms;
- applying a second primer layer over at least a portion of the second metallic layer, the second primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- applying a third dielectric layer over at least a portion of the second primer layer, the third dielectric layer having a thickness in the range of 75 Angstroms to 750 Angstroms;
- applying a third metallic layer over at least a portion of the third dielectric layer, the third metallic layer having a thickness in the range 5 Angstroms to 300 Angstroms;
- applying a third primer layer over at least a portion of the third metallic layer, the third primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- applying a fourth dielectric layer over at least a portion of the third primer layer, the fourth dielectric layer having a thickness in the range of 175 Angstroms to 800 Angstroms;
- applying a fourth metallic layer over at least a portion of the fourth dielectric layer, the fourth metallic layer having a thickness in the range of 5 Angstroms to 300 Angstroms;
- applying a fourth primer layer over at least a portion of the fourth metallic layer, the fourth primer layer having a thickness in the range of 5 Angstroms to 50 Angstroms;
- applying a fifth dielectric layer over at least a portion of the fourth primer layer, the fifth dielectric layer having a thickness in the range of 125 Angstroms to 550 Angstroms;
- and
- applying an overcoat over at least a portion of the fifth dielectric layer, the overcoat layer having a thickness in the range of 25 Angstroms to 75 Angstroms,
- wherein at least the first metallic layer and/or the fourth metallic layer is a discontinuous layer having a thickness in the range of 5 Angstroms to 30 Angstroms.
Dependencies are inferred from the claim text.