# US 2024/0199463 A1 · Water Treatment System with Improved Efficiency

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- Number: US 2024/0199463 A1
- Document ID: US20240199463A1
- Status: Published application
- Kind: A1
- Application number: 18/084,120
- Filed: 2022-12-19
- Published: 2024-06-20
- Earliest claimed: 2022-12-19
- Assignees: McCoy Water Filter, Inc.
- Applicants: McCoy Water Filter, Inc.
- Inventors: Brian Alexander McCoy
- Web page: https://patentgrep.com/patent/US20240199463A1

## CPC

- C02F 9/00: Multistage treatment of water, waste water or sewage
- C02F 1/004: {using large scale industrial sized filters}
- C02F 1/001: {Processes for the treatment of water whereby the filtration technique is of importance (C02F1/44 takes precedence; construction of filters in general B01D24/00 - B01D41/00)}
- C02F 1/66: by neutralisation; pH adjustment (for degassing C02F1/20; using ion-exchange C02F1/42; for flocculation or precipitation of suspended impurities C02F1/52; for removing dissolved compounds C02F1/58)
- C02F 1/74: with air (aeration of stretches of water C02F7/00)
- C02F 2101/101: {Sulfur compounds}
- C02F 2101/203: {Iron or iron compound}
- C02F 2201/005: Valves
- C02F 2301/066: Overpressure, high pressure
- C02F 2303/04: Disinfection
- C02F 2303/16: Regeneration of sorbents, filters
- C02F 2303/20: Prevention of biofouling
- C02F: TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE (separation in general B01D; special arrangements on waterborne vessels of installations for treating water, waste water or sewage, e.g. for producing fresh water, B63J; adding materials to water to prevent corrosion C23F; treating radioactively-contaminated liquids G21F9/04; regeneration of reactants for recirculation into processes, see the relevant places for the processes)

## Abstract

A pressurized water treatment apparatus and method for use of such apparatus in the treatment of well-water intended for use in a potable plumbing system. The pressurized water treatment apparatus has an inlet port, a check valve, a control valve assembly, an air injection body, a one-way pressure sensitive valve, a treatment tank body, water treatment filter media, gravel media, a distributor basket, a riser tube, and an outlet port. The pressurized water treatment apparatus may be used in four configurations: the normal flow configuration, the backwash configuration, the air injection configuration, and the rinse configuration. When compared to the prior art, the distributor basket and increased total flow area prevents iron and iron bacteria buildup, increasing the efficiency of the water treatment process and use in the backwash configuration, and reducing maintenance and replacement costs.

## Claims

### Claim 1

A pressurized water treatment apparatus comprising,
an inlet port, wherein the inlet port is configured to be connected to a pressurized fluid source;
a check valve, the check valve being connected to the inlet port to prevent the flow of materials into the pressurized fluid source;
a control valve assembly, the control valve assembly being connected to the inlet port, the control valve assembly regulating the flow of fluid through the normal flow configuration, the backwash configuration, the air injection configuration and the rinse configuration;
an air injection body, the air injection body being an integrated portion of the control valve assembly;
a one-way pressure sensitive valve, the one-way pressure sensitive valve being connected to the air injection body;
a treatment tank body, the treatment tank body defining an upper portion and a middle portion and a lower portion, the upper portion of the treatment tank body being connected to the control valve assembly;
a compressed air pocket, the compressed air pocket being located within the upper portion of the treatment tank body;
a water treatment filter media, the water treatment filter media comprising a plurality of particles, the water treatment filter media being located within the middle portion of the treatment tank body;
a gravel media, the gravel media comprising a plurality of particles of gravel, the gravel media being located below the water treatment filter media within the lower portion of the treatment tank body;
a riser tube, the riser tube being located within the treatment tank body, the riser tube being connected to the control valve assembly, the riser tube extending from the control valve assembly through the upper portion of the treatment tank body and through the water treatment filter media in the middle portion of the treatment tank body and the gravel media in the lower portion of the treatment tank body;
a distributor basket, the distributor basket being connected to the riser tube in the lower portion of the treatment tank body, the distributor basket being surrounded by the gravel media, the distributor basket defining an inner volume and that inner volume being in fluid communication with the riser tube, the distributor basket comprising a plurality of apertures, the distributor basket having a total flow area between two and ten square inches; and
an outlet port, the outlet port being connected to the control valve assembly, the outlet port connecting the control valve assembly to a potable water plumbing system.

### Claim 2 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the pressurized fluid source comprises non-aerated well water from a well pump.

### Claim 3 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the outlet port may be connected to a residential or commercial potable water plumbing system.

### Claim 4 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the control valve assembly comprises a Fleck 2510-SXT-AIO control valve.

### Claim 5 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the air injection body is an integrated portion of the control valve assembly.

### Claim 6 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the one-way pressure sensitive valve comprises a Light Spring Schrader Valve.

### Claim 7 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the treatment tank body comprises a Clack 1354 Dome Hole Mineral Tank.

### Claim 8 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the compressed air pocket comprises ambient air.

### Claim 9 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the water treatment filter media comprises Mesh 10-40 Calcium Carbonate.

### Claim 10 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the water treatment filter media comprises Mesh 10-40 Calcium Carbonate and Mesh P-30 Magnesium Oxide.

### Claim 11 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the water treatment filter media comprises between 150 lbs and 250 lbs of calcium carbonate and additionally comprises between 0 lbs and 5 lbs of magnesium oxide.

### Claim 12 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the gravel media comprises Mesh ⅜× 3/16 inch Quartz Gravel.

### Claim 13 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the gravel media comprises between 25 lbs and 75 lbs of quartz gravel.

### Claim 14 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the riser tube comprises an interior diameter of 15/16 inches and an outside diameter of 1 1/16 inches.

### Claim 15 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the distributor basket comprises a width of between 1.80 inches and 2.70 inches.

### Claim 16 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the distributor basket allows a backwash flow rate of at least 7 GPM.

### Claim 17 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the distributer basket comprises a plurality of apertures, each individual aperture having a diameter that is smaller than the diameter of the plurality of gravel particles.

### Claim 18 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the total flow area of distributor basket is between 3.8 and 4.20 square inches.

### Claim 19 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the total flow area of distributor basket is at least three times greater than the flow area of the riser tube.

### Claim 20 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the total flow area of distributor basket is at least five times greater than the flow area of the riser tube.

### Claim 21 (depends on 1)

The pressurized water treatment apparatus of claim 1, wherein the plurality of apertures of the distributor basket defines diameter apertures between 0.1 inch and 375 inches.

### Claim 22

A pressurized water treatment apparatus comprising,
an inlet port, wherein the inlet port is configured to be connected to a pressurized fluid source;
a check valve, the check valve being connected to the inlet port to prevent the flow of materials into the pressurized fluid source;
a control valve assembly, the control valve assembly being connected to the inlet port, the control valve assembly regulating the flow of fluid through the normal flow configuration, the backwash configuration, the air injection configuration and the rinse configuration;
an air injection body, the air injection body being an integrated portion of the control valve assembly;
a one-way pressure sensitive valve, the one way pressure sensitive valve being connected to the air injection body;
a treatment tank body, the treatment tank body comprising an upper portion and a middle portion and a lower portion, the upper portion of the treatment tank body being connected to the control valve assembly;
a compressed air pocket, the compressed air pocket being located in the upper portion of the treatment tank body;
a water treatment filter media, the water treatment filter media comprising a plurality of particles, the water treatment filter media being located within the middle portion of the treatment tank body;
a gravel media, the gravel media comprising a plurality of particles of gravel, the gravel media being located below the water treatment filter media within the lower portion of the treatment tank body;
a riser tube, the riser tube being located within the treatment tank body, the riser tube being connected to the control valve assembly, the riser tube extending from the control valve assembly through the upper portion of the treatment tank body and through the water treatment filter media in the middle portion of the treatment tank body and the gravel filter media in the lower portion of the treatment tank body, the riser tube having a riser tube flow area;
a distributor basket, the distributor basket being connected to the riser tube in the lower portion of the treatment tank body, the distributor basket being surrounded by the gravel media, the distributor basket defining an inner volume and that inner volume being in fluid communication with the riser tube, the distributor basket comprising a plurality of apertures, the distributor basket having a total flow area between two and six times the riser tube flow area;
and an outlet port, the outlet port being connected to the control valve assembly, the outlet port connecting the control valve assembly to a potable water plumbing system.
