Copolymer
AssigneeBorealis AG
InventorsLuigi Maria Cristoforo RESCONI, Wilfried Peter TÖLTSCH, Gerhard HUBNER, Andreas ALBRECHT, Ljiljana JEREMIC
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Abstract
The invention relates to an amorphous ethylene-propylene copolymer with an intrinsic viscosity (iV) measured in decalin at 135° C. of at least 2.0 and having at least one of the following properties: (i) more than 1 internal vinylidene unsaturation per chain; and (ii) more than 2 long chain branches per chain.
Claims15
A heterophasic polypropylene resin comprising a polypropylene matrix phase (A) and an ethylene-propylene copolymer phase (B) dispersed within said polypropylene matrix phase, wherein the ethylene-propylene copolymer phase (B) is an amorphous ethylene-propylene copolymer with an intrinsic viscosity (iV) measured in decalin at 135° C. of at least 2.5 and having at least one of the following properties;
- (i) more than 1 internal vinylidene unsaturation per chain measured as described in the Measurement methods section Quantification of Internal Vinylidene Unsaturations;
- and
- (ii) more than 2 long chain branches per chain measured as described in the Measurement methods section Branching Calculation g′(85-100 cum).
A process for the preparation of a heterophasic polypropylene resin in a multistage polymerisation process in the presence of a metallocene catalyst, said process comprising:
- (I) in a first polymerisation step, polymerising propylene and optionally at least one C2-10 alpha olefin comonomer;
- and subsequently
- (II) in a second polymerisation step, polymerising propylene, ethylene and optionally at least one C3-10 alpha olefin comonomer, in the presence of the catalyst and polymer from step (I);
- wherein said metallocene catalyst comprises a metallocene complex of Formula I
- wherein Mt is Zr or Hf;
- each X is a sigma-ligand;
- E is a —CR12—, —CR12—CR12—, —CR12—SiR12—, —SiR12— or —SiR12—SiR12— group chemically linking the two cyclopentadienyl ligands;
- The R1 groups, which can be the same or can be different, are hydrogen or C1-20 hydrocarbyl groups, optionally containing up to 2 silicon, oxygen, sulphur or nitrogen atoms, and optionally two R1 groups can be part of a C4-C8 ring,
- R2 and R2′ are the same or different from each other, and are a —CH2R group, with R being H or a linear or branched C1-6 alkyl group, C3-8 cycloalkyl group, C6-10 aryl group;
- preferably, R2 and R2′ are the same and are linear or branched C1-6 alkyl groups;
- each R3 and R4 are independently the same or can be different and are hydrogen, a linear or branched C1-6 alkyl group, a C7-20 arylalkyl, a C7-20 alkylaryl group, C6-20 aryl group, an OY group wherein Y is a C1-10 hydrocarbyl group, and optionally two adjacent R3 or R4 groups can be part of a ring including the phenyl carbons to which they are bonded;
- each R5, R5′, R6 and R6′ are independently hydrogen or a C1-20 hydrocarbyl group, optionally containing up to 2 silicon, oxygen, sulphur or nitrogen atoms, or an OY group wherein Y is a C1-10 hydrocarbyl group, and can be —CH═, —CY═, —CH2—, —CHY— or —CY2— groups that are part of a cyclic structure of 4 to 7 atoms, including the carbon atoms at positions 5 and 6 and/or 5′ and 6′ of the corresponding indenyl ligand;
- R7 and R7′, same or different from each other, are H or an OY group or a C1-20 hydrocarbyl group optionally containing up to two silicon, oxygen, sulphur or nitrogen atoms, with the proviso that when R7=H, then both R5, R6≠H, and when R7′=H, then both R5′, R6′≠H, and with the additional proviso that R5 and R6 can be hydrogen only when R7 is different from hydrogen and that R5′ and R6′ can be hydrogen only when R7′ is different from hydrogen;
- and
- wherein step (II) takes place in at least one gas phase reactor operating at a temperature of at least 80° C.
Dependencies are inferred from the claim text.