Complete catalyst roasting or regenerating method
AssigneeErasteel
InventorJean-Pierre DUFOUR
Life of this patent
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Abstract
An industrial furnace and a method for roasting or regenerating spent petroleum catalysts. The furnace particularly includes a device to set the catalysts in motion along the bottom of the furnace to cause the catalysts to circulate from the inlet towards the outlet of the furnace; a first zone decarbonizing the spent catalysts to obtain decarbonized catalysts, followed by: a second zone including a plurality of oxygen feed devices distributed along the length of the second zone and placing the decarbonized catalysts in contact with the oxygen feed, the second zone desulfurizing the decarbonized catalysts to obtain roasted or regenerated catalysts.
Claims19
An industrial furnace (1) for roasting or regenerating spent petroleum catalysts containing sulfur and carbon, comprising:
- an inlet for catalysts in the form of a plurality of spent solids, called spent catalysts, and an outlet for the catalysts in the form of a plurality of roasted or regenerated solids, called roasted or regenerated catalysts, after desulfurization via exothermal reaction in the presence of oxygen;
- a device for setting the catalysts in motion along the bottom of the furnace to cause the catalysts to circulate from the inlet towards the outlet (40) of the furnace;
- a first zone in the vicinity of the inlet of the furnace decarbonizing the spent catalysts to obtain decarbonized catalysts, followed by:
- a second zone located between the first zone and the outlet of the furnace, said second zone comprising a plurality of oxygen feed devices distributed along the length of the second zone and placing the decarbonized catalysts in contact with the feed oxygen;
- said second zone also comprising one or more variators of the oxygen feed flow rate as a function of the temperature of the catalysts moving in the second zone, said second zone desulfurizing the decarbonized catalysts to obtain roasted or regenerated catalysts;
- and
- a device to evacuate the roasted or regenerated catalysts on leaving the furnace.
A method for roasting or regenerating catalysts, comprising:
- feeding catalysts containing sulfur and carbon and in the form of a plurality of spent solids called spent catalysts through an inlet of a furnace;
- setting the catalysts in motion along the bottom of the furnace to cause the catalysts to circulate from the inlet towards the outlet of the furnace;
- decarbonizing the spent catalysts in a first zone in the vicinity of the inlet of the furnace, to obtain decarbonized catalysts, followed by:
- desulfurizing the decarbonized catalysts to obtain roasted or regenerated catalysts, desulfurization being implemented in a second zone located between the first zone and the outlet of the furnace, said second zone comprising a plurality of oxygen feed devices distributed along the length of the second zone, and placing the decarbonized catalysts in contact with the oxygen feed,
- desulfurization being controlled by varying the oxygen flow rate in said second zone by one of more variators of the oxygen feed flow rate as a function of the temperature of the catalysts moving in the second zone;
- and
- evacuating the roasted or regenerated catalysts by an evacuation device at the outlet of the furnace.
Dependencies are inferred from the claim text.