# US 2023/0411933 A1 · Fast axis wavelength beam combining for broad area laser diodes

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- Number: US 2023/0411933 A1
- Document ID: US20230411933A1
- Status: Published application
- Kind: A1
- Application number: 18/329,448
- Filed: 2023-06-05
- Published: 2023-12-21
- Earliest claimed: 2022-06-16
- Assignees: Lumentum Operations LLC
- Applicants: Lumentum Operations LLC
- Inventors: John G. BAI; Victor ROSSIN
- Web page: https://patentgrep.com/patent/US20230411933A1

## CPC

- H01S 5/4012: {Beam combining, e.g. by the use of fibres, gratings, polarisers, prisms}
- H01S 5/02253: using lenses
- H01S 5/02469: {Passive cooling, e.g. where heat is removed by the housing as a whole or by a heat pipe without any active cooling element like a TEC}
- H01S 5/141: {using a wavelength selective device, e.g. a grating or etalon (H01S5/146 takes precedence)}
- H01S 5/2036: {Broad area lasers}
- H01S 5/4025: {Array arrangements, e.g. constituted by discrete laser diodes or laser bar (H01S5/42 takes precedence)}
- H01S 5/4031: {Edge-emitting structures}
- H01S 5/4062: {with an external cavity or using internal filters, e.g. Talbot filters}
- H01S 5/4087: {emitting more than one wavelength}
- H01S 5/02251: using optical fibres
- H01S 5/02315: Support members, e.g. bases or carriers
- H01S: DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL

## Abstract

An optical module includes a stepped structure that includes a plurality of steps, a plurality of laser diodes (e.g., broad area laser diodes (BALs)), a transform lens; a grating; and an output coupler (OC). At least one laser diode, of the plurality of laser diodes, is disposed on each step of the plurality of steps of the stepped structure. The transform lens is configured to receive a plurality of laser beams emitted by the plurality of laser diodes and to direct the plurality of laser beams to the grating. The grating is configured to receive and to combine the plurality of laser beams into a single laser beam, and to direct the single laser beam to the OC. The OC is configured to receive the single laser beam from the grating and to direct a portion of the of the single laser beam out of the optical module.

## Claims

### Claim 1

An optical module comprising:
a stepped structure that includes a plurality of steps;
a plurality of laser diodes;
a plurality of fast axis collimators (FACs);
a transform lens;
a grating; and
an output coupler (OC), wherein:
each step, of the plurality of steps of the stepped structure, is associated with a particular distance, in a lateral direction, from the transform lens that is different than respective distances of other steps of the plurality of steps,
each laser diode, of the plurality of laser diodes, is disposed on a particular step, of the plurality of steps, that is different than the other steps of the stepped structure on which other laser diodes are disposed,
each FAC, of the plurality of FACs, is disposed between a corresponding laser diode, of the plurality of laser diodes, and the transform lens,
the plurality of laser diodes are configured to emit a plurality of laser beams to the plurality of FACs,
the transform lens is configured to receive the plurality of laser beams from the plurality of FACs and to direct the plurality of laser beams to the grating,
the grating is configured to receive the plurality of laser beams from the transform lens, to combine the plurality of laser beams into a single laser beam, and to direct the single laser beam to the OC, and
the OC is configured to receive the single laser beam from the grating and to direct a portion of the of the single laser beam out of the optical module.

### Claim 2 (depends on 1)

The optical module of claim 1, wherein the stepped structure is configured to thermally conduct heat away from the plurality of laser diodes.

### Claim 3 (depends on 1)

The optical module of claim 1, wherein each step, of the plurality of steps of the stepped structure, is associated with a particular height that is different than respective heights of the other steps of the plurality of steps.

### Claim 4 (depends on 1)

The optical module of claim 1, wherein the plurality of laser diodes are broad area laser diodes.

### Claim 5 (depends on 1)

The optical module of claim 1, wherein each laser diode, of the plurality of laser diodes, is configured to emit a laser beam that is associated with a particular wavelength, which is different than respective wavelengths of laser beams emitted by other laser diodes of the plurality of laser diodes.

### Claim 6 (depends on 1)

The optical module of claim 1, wherein the transform lens is a Fourier transform lens that is configured to converge the plurality of laser beams on the grating.

### Claim 7 (depends on 1)

The optical module of claim 1, wherein the transform lens has a focal length, and the grating is positioned at a distance from the transform lens that is equal to the focal length.

### Claim 8 (depends on 1)

The optical module of claim 1, wherein the OC is configured to reflect another portion of the single laser beam back to the plurality of laser diodes to cause the plurality of laser diodes to be wavelength-locked.

### Claim 9 (depends on 8)

The optical module of claim 8, wherein each laser diode, of the plurality of laser diodes, is wavelength-locked at a particular wavelength that is different than respective wavelengths at which other laser diodes, of the plurality of laser diodes, are wavelength-locked.

### Claim 10 (depends on 1)

The optical module of claim 1, wherein the plurality of laser diodes are configured as multiple columns.

### Claim 11

An optical module comprising:
a stepped structure that includes a plurality of steps;
a plurality of laser diodes;
a transform lens;
a grating; and
an output coupler (OC), wherein:
at least one laser diode, of the plurality of laser diodes, is disposed on each step of the plurality of steps of the stepped structure,
the transform lens is configured to receive a plurality of laser beams emitted by the plurality of laser diodes and to direct the plurality of laser beams to the grating,
the grating is configured to receive the plurality of laser beams from the transform lens, to combine the plurality of laser beams into a single laser beam, and to direct the single laser beam to the OC, and
the OC is configured to receive the single laser beam from the grating and to direct a portion of the of the single laser beam out of the optical module.

### Claim 12 (depends on 11)

The optical module of claim 11, wherein the stepped structure is a heatsink.

### Claim 13 (depends on 11)

The optical module of claim 11, wherein each step, of the plurality of steps of the stepped structure, is associated with a particular distance, in a lateral direction, from the transform lens that is different than respective distances of other steps of the plurality of steps.

### Claim 14 (depends on 11)

The optical module of claim 11, wherein the plurality of laser diodes are broad area laser diodes.

### Claim 15 (depends on 11)

The optical module of claim 11, wherein the transform lens has a focal length, and the grating is positioned at a distance from the transform lens that is equal to the focal length.

### Claim 16

An optical module comprising:
a stepped structure that includes a plurality of steps;
a plurality of broad area laser diodes (BALs);
a transform lens; and
a grating; wherein:
each step, of the plurality of steps of the stepped structure, is associated with a particular distance, in a lateral direction, from the transform lens that is different than respective distances of other steps of the plurality of steps,
each BAL, of the plurality of BALs, is disposed on a particular step, of the plurality of steps, that is different than other steps of the stepped structure on which other laser diodes are disposed,
the transform lens is configured to receive a plurality of laser beams emitted from the plurality of BALs and to direct the plurality of laser beams to the grating, and
the grating is configured to receive the plurality of laser beams from the transform lens and to combine the plurality of laser beams into a single laser beam.

### Claim 17 (depends on 16)

The optical module of claim 16, wherein the transform lens has a focal length, and the grating is positioned at a distance from the transform lens that is equal to the focal length.

### Claim 18 (depends on 16)

The optical module of claim 16, wherein the plurality of BALs are configured as multiple columns.

### Claim 19 (depends on 16)

The optical module of claim 16, wherein the plurality BALs are configured to emit the plurality of laser beams to the grating via the transform lens,
wherein a length of an optical path of each laser beam, of the plurality of laser beams, to the grating is different than optical path lengths to the grating of other laser beams of the plurality of laser beams.

### Claim 20 (depends on 16)

The optical module of claim 16, wherein the stepped structure is configured to thermally conduct heat away from the plurality of BALs.
