Apparatus and process for creation of densely packed precision aligned layer wound electromagnetic coils for electric motors, voice coils, and galvanometers

An apparatus for creating an electromagnetic coil, comprising:

• a platform for building the coil;
• a dispenser configured to dispense a wire via a nozzle;
• a wire feeder configured to feed the wire through the dispenser;
• a coating applicator configured to apply a bondable overcoat to the wire, such that when a section of the wire is laid adjacent to another section of the wire, the bondable overcoats of the respective sections bond to each other;
• one or more actuators configured to provide at least three degrees of freedom to the dispenser and/or the platform;
• and
• a processor configured to control the one or more actuators to move the dispenser and/or platform such that the wire is dispensed from the nozzle at a specified location relative to the platform;
• wherein the processor controls the one or more actuators based on a program stored in a memory, the program comprising instructions for laying the wire according to a predetermined pattern.