COMPOSITIONS AND METHODS FOR ADDITIVE MANUFACTURING OF ZrO2-BASED CERAMIC DENTAL CROWNS

Abstract

Systems and methods for additive manufacturing of ZrO2 ceramic objects, and in particular ZrO2-based ceramic dental crowns. A method includes mixing a doped ZrO2 powder with a photo-curable resin to produce a printing mixture, 3D printing of a dental crown green body structure using the printing mixture, wherein the 3D printing includes an advanced digital light processing (ADLP) process using a gradient printing technique to form a color gradient in the dental crown green body structure, debinding the dental crown green body structure to remove organic polymers using one of a thermal debinding process, an infrared debinding process, and a laser debinding process, sintering the debound dental crown structure to produce a densified dental crown structure using one of a pressureless sintering process, a laser sintering process, and an electric field sintering process, and surface engineering the densified dental crown structure to produce a finished dental crown structure using one of a mechanical polishing process, a laser polishing process, a laser shock peening process, a shot peening process, and a water jet process.

Dependencies are inferred from the claim text.