Laser conformal manufacturing method of flexible sensor

A laser conformal manufacturing method of a three dimensional (3D) surface of a flexible sensor, wherein manufacturing methods comprises:

• step 1:
• scanning a curved surface to be attached to the sensor with a 3D scanner to obtain morphology data of the curved surface to be attached to the sensor, and constructing a Standard Triangle Language (STL) model of the curved surface to be attached to the sensor;
• step 2:
• introducing the STL model of the curved surface to be attached to the sensor in the step 1 into a 3D modeling software, and combining the curved surface to be attached to the sensor with a clamper holder to establish an STL model of a clamper with the curved surface;
• step 3:
• manufacturing the STL model of the clamper with the curved surface in the step 2 by a rapid molding technology to obtain the clamper with the curved surface;
• step 4:
• coating material to be manufactured on a section to be manufactured of a 3D curved surface of the damper with the curved surface in the step 3;
• step 5:
• positioning the clamper with the curved surface coated with the material to be manufactured in the step 4 to a processing platform of a laser device;
• step 6:
• constructing a model of a pattern to be manufactured by laser using a 3D modeling software or a computer-aided design (CAD) software based on the STL model of the curved surface to be attached to the sensor in the step 1, and constructing an STL model or a dwg model of the pattern to be manufactured;
• step 7:
• introducing the STL model or the dwg model of the pattern in the step 6 into the laser device, and setting parameters;
• step 8:
• turning on the laser device, and running a 3D dynamic focus system;
• step 9:
• repeating the steps 4-8 to complete a manufacturing of a flexible substrate layer and a flexible functional material layer of the sensor according to a structural design of the sensor;
• and
• step 10:
• stripping the sensor from the 3D curved surface after the flexible substrate layer and the flexible functional material layer of the sensor are complete.