Hydrocarbon pyrolysis of feeds containing nitrogen
OwnerMark A. Nierode, Rodney S. Smith +3inventors
InventorsMark A. Nierode, Rodney S. Smith, Donald J. Norris, Asit K. Mondal, Roshni Jindal
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Abstract
The invention relates to hydrocarbon pyrolysis, e.g., the steam cracking of feeds comprising hydrocarbon and nitrogen-containing compositions. The invention also relates to equipment, systems, and apparatus useful for such pyrolysis, to the products and by-products of such pyrolysis, and to the further processing of such products and co-products, e.g., by polymerization.
Claims28
A steam cracking method, comprising
- providing a hydrocarbon feed comprising hydrocarbon and a first nitrogen material;
- introducing the hydrocarbon feed to a steam cracker to produce a steam cracker effluent;
- separating from the steam cracker effluent a steam cracker tar and an upgraded steam cracker effluent;
- separating from the upgraded steam cracker effluent (i) a process gas comprising a second nitrogen material and (ii) a Pygas comprising a third nitrogen material, wherein the second and third nitrogen materials are each a portion of the first nitrogen material and/or are each derived from a portion of the first nitrogen material;
- separating from the Pygas stream a concentrated Pygas and a separated water component containing at least a portion of the third nitrogen material;
- separating from the separated water component a light effluent and a remaining water component, wherein the light effluent comprises at least a portion of the third nitrogen material;
- and
- removing at least a portion of the third nitrogen material in the light effluent to produce a purified light effluent.
A method for producing light olefins from a feed comprising heavy hydrocarbon and a first nitrogen material, comprising:
- introducing a hydrocarbon feed to a steam cracker to produce a steam cracker effluent;
- separating from the steam cracker effluent a steam cracker tar and an upgraded steam cracker effluent;
- separating from the upgraded steam cracker effluent at least (i) a process gas comprising a second nitrogen material and (ii) a Pygas comprising a third nitrogen material, wherein the second and third nitrogen materials are each a portion of the first nitrogen material and/or are each derived from a portion of the first nitrogen material;
- transferring the process gas through a compressor and a condenser and into a knockout drum to produce a compressed process gas comprising first portion of the process gas's second nitrogen material, a hydrocarbon-water mixture, and a purge fluid comprising a second portion of the process gas's second nitrogen material;
- and
- flowing the compressed process gas through an amine tower and a caustic tower to produce a purified process gas.
A heavy-hydrocarbon conversion process, comprising:
- introducing a feed to a steam cracker to produce a steam cracker effluent, wherein the feed comprises heavy hydrocarbon and a first nitrogen material;
- separating from the steam cracker effluent in at least one tar knock-out drum at least a steam cracker tar and an upgraded steam cracker effluent;
- separating from the upgraded steam cracker effluent at least a (i) a process gas containing a second nitrogen material and (ii) a Pygas containing a third nitrogen material, wherein the separation is carried out in a primary fractionator and/or quench tower, the second nitrogen material is a portion of the first nitrogen material and/or is derived from a portion of the first nitrogen material, and the third nitrogen material is a portion of the first nitrogen material and/or is derived from a portion of the first nitrogen material;
- compressing the process gas and separating from the compressed and/or partially-compressed process gas a purge fluid comprising a portion of the second nitrogen material;
- contacting the compressed process gas with a lean amine composition in at least one amine tower to produce a rich amine composition and a partially-purified process gas;
- contacting the partially-purified process gas with a lean caustic composition in at least one caustic tower to produce a rich caustic composition and a purified process gas;
- removing at least a portion of any of the second nitrogen material in the rich amine composition in at least one amine regenerator to produce a regenerated amine composition, and recycling at least a portion of the regenerated amine composition as the lean amine composition;
- removing in a at least one drier-ammonia bed at least a portion of any remaining second nitrogen material in the purified process gas to produce an upgraded process gas;
- conducting away from the drier-ammonia bed at least a portion of the second nitrogen material removed from the purified process gas;
- separating a water component from the Pygas stream in at least one oil and water separator to produce a concentrated Pygas;
- separating a light effluent and a remaining water component from the separated water component in a least one stripper, to produce a light effluent and a remaining water component, wherein the light effluent comprises at least a portion of the third nitrogen material;
- and
- separating from the light effluent at least a portion of the third nitrogen material to produce a purified light effluent.
A system for managing nitrogen material during steam cracking of a crude feed comprising heavy hydrocarbons, the system comprising:
- a steam cracker comprising a convection line and a radiant line there within;
- a flash separation vessel fluidly coupled to and downstream of the convection line and fluidly coupled to and downstream of the radiant line;
- a tar knock-out drum fluidly coupled to and downstream of the radiant line;
- a fractionator fluidly coupled to and downstream of the tar knock-out drum;
- a quench tower fluidly coupled to and downstream of the fractionator;
- an oil and water separator fluidly coupled to and downstream of the quench tower;
- and
- a water stripper fluidly coupled to and downstream of the oil and water separator, wherein the water stripper comprises an overhead which is fluidly coupled to and upstream of a condenser and a vessel by a first line and fluidly coupled to and upstream of the quench tower by a second line.
Dependencies are inferred from the claim text.