# US 2023/0054589 A1 · Wearable electric-circuit-integrated molded article

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- Number: US 2023/0054589 A1
- Document ID: US20230054589A1
- Status: Published application
- Kind: A1
- Application number: 17/793,922
- Filed: 2021-01-27
- Published: 2023-02-23
- Earliest claimed: 2020-03-03
- Assignees: Nissha Co., Ltd.
- Applicants: Nissha Co.,Ltd.
- Inventors: Chuzo TANIGUCHI; Ryomei OMOTE; Eiji KAWASHIMA; Jun SASAKI; Yoshihiro SAKATA; Toshitsugu FUJIMURA
- Web page: https://patentgrep.com/patent/US20230054589A1

## CPC

- H01Q 1/273: {Adaptation for carrying or wearing by persons or animals}
- B29C 45/14639: {for obtaining an insulating effect, e.g. for electrical components}
- H01Q 1/38: formed by a conductive layer on an insulating support {(patch antennas H01Q9/0407; microstrip dipole antennas H01Q9/065; microstrip slot antennas H01Q13/106; transmission line microstrip antennas H01Q13/206; manufacturing reflecting surfaces using insulating material for supporting the reflecting surface H01Q15/142)}
- H01Q 1/40: Radiating elements coated with or embedded in protective material
- B29L 2012/005: {Spectacle frames}
- G02C 11/10: {Electronic devices other than hearing aids}
- H04R 1/1008: {Earpieces of the supra-aural or circum-aural type}
- H04R 1/1033: {Cables or cables storage, e.g. cable reels (cord reels per se H02G11/02; arrangements for storing and repeatedly paying-out and re-storing lengths of conductors or cables B65H75/34; extensible conductors or cables, e.g. self-coiling cords H01B7/06)}
- H04R 1/105: {Earpiece supports, e.g. ear hooks (for stereophonic headphones H04R5/0335)}
- H04R 1/1075: {Mountings of transducers in earphones or headphones}
- H04R 2420/07: Applications of wireless loudspeakers or wireless microphones
- H01Q: ANTENNAS, i.e. RADIO AERIALS (radiators or antennas for microwave heating H05B6/72)
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- G02C: SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES (trial frames for testing the eyes A61B3/04; goggles or eyeshields not having the same features as spectacles A61F9/00)
- H04R: LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; ELECTRIC HEARING AIDS; PUBLIC ADDRESS SYSTEMS (producing sounds with frequency not determined by supply frequency G10K)

## Abstract

A molded body is molded into a prescribed three-dimensional shape. A protective film covers at least a portion of a surface of the molded body. A circuit film is integrally molded with the molded body. An electric circuit is installed in the circuit film and causes a physical change outside of a molded article or causes an electric signal to be generated in accordance with a physical change outside of the molded article. The protective film or the circuit film has a contact area disposed on the surface of a contact portion. The molded body includes a hot melt adhesive: which is disposed on the surface of the molded body which is opposite skin, with the contact area therebetween; and which defines a three-dimensional shape of the contact area within the prescribed shape. The hot melt adhesive covers at least a portion of the circuit film.

## Claims

### Claim 1

A wearable electric-circuit-integrated molded article including a contact portion that comes into direct contact with skin of a human body, comprising:
a molded body molded into a prescribed three-dimensional shape;
a protective film that covers at least a part of a surface of the molded body;
at least one of a circuit film and a molded circuit component that is integrally molded with the molded body and includes a conductive layer; and
an electric circuit that is provided in the conductive layer and causes a physical change outside the molded article or generates an electric signal in accordance with a physical change outside the molded article,
wherein at least one of the protective film and the circuit film includes a contact area disposed on the entire surface of the contact portion,
the molded body is disposed on the back side of the contact area, and includes a hot melt adhesive formed according to a three-dimensional shape of the contact area, and
the hot melt adhesive covers at least a part of at least one of the circuit film and molded circuit component,
the wearable electric-circuit-integrated molded article further comprising an integrated circuit mounted on the circuit film,
wherein the electric circuit includes at least one device of an antenna, an LED, a heater and a touch sensor, which is connected to the integrated circuit,
the circuit film is formed on a surface of the hot melt adhesive to have a U-shaped cross-section, a J-shaped cross-section, or an L-shaped cross-section, and
the integrated circuit and the device are disposed at other locations on the circuit film on a different surface of the molded body and covered with the hot melt adhesive.

### Claim 2 (depends on 1)

The wearable electric-circuit-integrated molded article according to claim 1, wherein only the protective film has the contact area.

### Claim 3

(canceled)

### Claim 4 (depends on 1)

The wearable electric-circuit-integrated molded article according to claim 1, wherein the hot melt adhesive is a material that can be injection-molded in a low temperature and low pressure condition of an injection pressure of 0.2 to 6 MPa and an injection temperature of 180° C. or higher and 240° C. or lower.

### Claim 5 (depends on 1)

The wearable electric-circuit-integrated molded article according to claim 1, wherein at least one of the protective film and the circuit film covers all the exposed portions of the hot melt adhesive in the molded body.

### Claim 6 (depends on 1)

The wearable electric-circuit-integrated molded article according to claim 1, wherein the protective film is a decorative film or a transfer layer.

### Claim 7 (depends on 2)

The wearable electric-circuit-integrated molded article according to claim 2, wherein the hot melt adhesive is a material that can be injection-molded in a low temperature and low pressure condition of an injection pressure of 0.2 to 6 MPa and an injection temperature of 180° C. or higher and 240° C. or lower.

### Claim 8 (depends on 2)

The wearable electric-circuit-integrated molded article according to claim 2, wherein at least one of the protective film and the circuit film covers all the exposed portions of the hot melt adhesive in the molded body.

### Claim 9 (depends on 2)

The wearable electric-circuit-integrated molded article according to claim 2, wherein the protective film is a decorative film or a transfer layer.

### Claim 10 (depends on 4)

The wearable electric-circuit-integrated molded article according to claim 4, wherein at least one of the protective film and the circuit film covers all the exposed portions of the hot melt adhesive in the molded body.

### Claim 11 (depends on 4)

The wearable electric-circuit-integrated molded article according to claim 4, wherein the protective film is a decorative film or a transfer layer.

### Claim 12 (depends on 5)

The wearable electric-circuit-integrated molded article according to claim 5, wherein the protective film is a decorative film or a transfer layer.

### Claim 13 (depends on 7)

The wearable electric-circuit-integrated molded article according to claim 7, wherein at least one of the protective film and the circuit film covers all the exposed portions of the hot melt adhesive in the molded body.

### Claim 14 (depends on 7)

The wearable electric-circuit-integrated molded article according to claim 7, wherein the protective film is a decorative film or a transfer layer.

### Claim 15 (depends on 8)

The wearable electric-circuit-integrated molded article according to claim 8, wherein the protective film is a decorative film or a transfer layer.

### Claim 16 (depends on 10)

The wearable electric-circuit-integrated molded article according to claim 10, wherein the protective film is a decorative film or a transfer layer.

### Claim 17 (depends on 13)

The wearable electric-circuit-integrated molded article according to claim 13, wherein the protective film is a decorative film or a transfer layer.

### Claim 18

A wearable electric-circuit-integrated molded article including a contact portion that comes into direct contact with skin of a human body, comprising:
a molded body molded into a prescribed three-dimensional shape;
a protective film that embedded in molded body and includes a conductive layer;
an electric circuit that is provided in the conductive layer and causes a physical change outside the molded article or generates an electric signal in accordance with a physical change outside the molded article, and
a protective film that covers an entire surface of the molded body;
wherein the protective film includes a contact area disposed on the entire surface of the contact portion,
the molded body is disposed on the back side of the contact area, and includes a hot melt adhesive formed according to a three-dimensional shape of the contact area,
the hot melt adhesive covers at least a part of the circuit film,
the wearable electric-circuit-integrated molded article further comprising an integrated circuit mounted on the circuit film,
wherein the electric circuit includes at least one device of an antenna, an LED, a heater and a touch sensor, which is connected to the integrated circuit,
the circuit film is formed to have a U-shaped cross-section, a J-shaped cross-section, or an L-shaped cross-section, and
the integrated circuit and the device are disposed at other locations on the circuit film on a different surface of the molded body and covered with the hot melt adhesive.

### Claim 19 (depends on 18)

The wearable electric-circuit-integrated molded article according to claim 18, wherein the hot melt adhesive is a material that can be injection-molded in a low temperature and low pressure condition of an injection pressure of 0.2 to 6 MPa and an injection temperature of 180° C. or higher and 240° C. or lower.

### Claim 20 (depends on 18)

The wearable electric-circuit-integrated molded article according to claim 18, wherein the protective film is a decorative film or a transfer layer.
