# US 2023/0054089 A1 · Battery, battery pack and electric vehicle

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 2023/0054089 A1
- Document ID: US20230054089A1
- Status: Published application
- Kind: A1
- Application number: 17/792,305
- Filed: 2020-12-29
- Published: 2023-02-23
- Earliest claimed: 2020-01-13
- Assignees: BYD Company Limited
- Applicants: BYD Company Limited
- Inventors: Long HE; Huajun SUN; Yan ZHU; Shichao HU
- Web page: https://patentgrep.com/patent/US20230054089A1

## CPC

- H01M 50/119: Metals
- H01M 50/186: characterised by the disposition of the sealing members
- H01M 50/112: Monobloc comprising multiple compartments
- H01M 50/122: Composite material consisting of a mixture of organic and inorganic materials
- H01M 50/242: adapted for protecting batteries against vibrations, collision impact or swelling
- H01M 50/249: specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64)
- H01M 50/358: External gas exhaust passages located on the battery cover or case
- H01M 50/446: Composite material consisting of a mixture of organic and inorganic materials
- H01M 50/46: Separators, membranes or diaphragms characterised by their combination with electrodes
- H01M 50/489: Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M 50/51: Connection only in series
- H01M 50/531: Electrode connections inside a battery casing
- H01M 50/548: on opposite sides of the cell
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- Y02E 60/10: Energy storage using batteries
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A cell, a battery pack, and an electric vehicle are provided in the present disclosure. The cell includes a hermetical metal housing and at least two hermetical accommodating cavities, multiple electrode core assemblies, and an encapsulation film arranged in the metal housing. The electrode core assemblies are arranged along a first direction. The electrode core assemblies are connected in series. A length of each electrode core assembly extends along the first direction. The electrode core assembly includes an electrode core assembly body and a first electrode and a second electrode configured to lead out a current. The first electrode and the second electrode are respectively arranged on two sides of the electrode core assembly body along the first direction. At least one of the accommodating cavities is defined by the encapsulation film, and the electrode core assembly body is arranged in the accommodating cavity. A length of the cell extends along the first direction. The length of the cell ranges from 400 mm to 2500 mm. A thickness of the cell extends along a second direction perpendicular to the first direction. A ratio of the length to the thickness of the cell ranges from 5 to 250.

## Claims

### Claim at position 1

-31. (canceled)

### Claim 32

A cell, comprising a metal housing, and a plurality of accommodating cavities, a plurality of electrode core assemblies, and an encapsulation film arranged in the metal housing, wherein
the electrode core assemblies are arranged along a first direction and connected in series; a length of each of the electrode core assemblies extends along the first direction; each of the electrode core assemblies comprises an electrode core assembly body, and a first electrode and a second electrode configured to lead out a current; the first electrode and the second electrode are respectively arranged on two sides of the electrode core assembly body along the first direction;
at least one of the accommodating cavities is defined by the encapsulation film; the electrode core assembly body is arranged in the at least one of the accommodating cavities;
a length of the cell extends along the first direction; a thickness of the cell extends along a second direction perpendicular to the first direction; and a ratio of the length to the thickness of the cell ranges from 5 to 250.

### Claim 33 (depends on 32)

The cell according to claim 32, wherein for two adjacent electrode core assemblies, a first electrode of a first electrode core assembly of the two adjacent electrode core assemblies is electrically connected with a second electrode of a second electrode core assembly of the two adjacent electrode core assemblies to realize series connection.

### Claim 34 (depends on 33)

The cell according to claim 33, wherein the plurality of electrode core assemblies connected in series are sealed in the encapsulation film; and
the first electrode of the first electrode core assembly and the second electrode of the second electrode core assembly are connected at a position corresponding to the encapsulation film.

### Claim 35 (depends on 34)

The cell according to claim 34, wherein the encapsulation film includes an encapsulation portion formed at a position on the encapsulation film corresponding to the first electrode and/or the second electrode and to separate the plurality of accommodating cavities; and
at least one of the first electrode of the first electrode core assembly or the second electrode of the second electrode core assembly is arranged at the encapsulation portion.

### Claim 36 (depends on 32)

The cell according to claim 32, further comprising a plurality of encapsulation films including the encapsulation film; each of the encapsulation films defines one of the accommodating cavities; at least one of the electrode core assemblies is sealed in one of the encapsulation films; and a first electrode and/or a second electrode of the sealed electrode core assembly extends out of the encapsulation film corresponding to the sealed electrode core assembly.

### Claim 37 (depends on 32)

The cell according to claim 32, wherein an air pressure between the metal housing and the encapsulation film is lower than an air pressure outside the metal housing.

### Claim 38 (depends on 37)

The cell according to claim 37, wherein the air pressure between the metal housing and the encapsulation film is P1; and P1 ranges from −100 Kpa to −5 Kpa.

### Claim 39 (depends on 38)

The cell according to claim 38, wherein the air pressure P1 ranges from −75 Kpa to −20 Kpa.

### Claim 40 (depends on 39)

The cell according to claim 39, wherein an air pressure inside the encapsulation film is P2; P1>P2; and a ratio between P1 and P2 ranges from 0.05 to 0.85.

### Claim 41 (depends on 40)

The cell according to claim 40, wherein the air pressure P2 ranges from −100 Kpa to −20 Kpa.

### Claim 42 (depends on 37)

The cell according to claim 37, wherein the metal housing has two opposite first surfaces along the second direction; and at least one of the first surfaces is recessed into the metal housing.

### Claim 43 (depends on 42)

The cell according to claim 42, wherein the two first surfaces are both recessed into the metal housing to hold the electrode core assemblies.

### Claim 44 (depends on 42)

The cell according to claim 42, wherein the metal housing comprises a plurality of recesses, and wherein one of the recesses is arranged corresponding to one of the electrode core assemblies.

### Claim 45 (depends on 32)

The cell according to claim 32, wherein the encapsulation film comprises an outer film layer and an inner film layer that are stacked; the inner film layer is arranged between the electrode core assemblies and the outer film layer; and a melting point of the outer film layer is greater than a melting point of the inner film layer.

### Claim 46 (depends on 45)

The cell according to claim 45, wherein a difference between the melting point of the outer film layer and the melting point of the inner film layer ranges from 30° C. to 80° C.

### Claim 47 (depends on 45)

The cell according to claim 45, wherein the outer film layer comprises one or more of polyethylene terephthalate, polyamide, and polypropylene; and the inner film layer comprises one or more of polypropylene, polyethylene, and polyethylene terephthalate.

### Claim 48 (depends on 45)

The cell according to claim 45, wherein the outer film layer and the inner film layer are bonded with each other.

### Claim 49 (depends on 48)

The cell according to claim 48, further comprising a binder that bonds the outer film layer and the inner film layer, wherein the binder is a polyolefin binder.

### Claim 50 (depends on 32)

The cell according to claim 32, wherein the encapsulation film is an aluminum-plastic film.

### Claim 51 (depends on 32)

The cell according to claim 32, wherein the metal housing comprises a housing body with an opening and an end cover; the end cover is hermetically connected with the opening of the housing body; the electrode core assemblies are connected in series to form an electrode core string; two ends of the electrode core string respectively comprise a third electrode and a fourth electrode; and one of the third electrode and the fourth electrode is led out through the end cover.

### Claim 52 (depends on 51)

The cell according to claim 51, wherein an exhaust hole is provided on the metal housing; and a sealing member is arranged in the exhaust hole.

### Claim 53 (depends on 32)

The cell according to claim 32, wherein a thickness of the metal housing ranges from 0.05 mm to 1 mm.

### Claim 54

A battery pack, comprising a cell array comprising a plurality of cells, wherein each of the cells comprises a metal housing, and a plurality of accommodating cavities, a plurality of electrode core assemblies, and an encapsulation film arranged in the metal housing;
the electrode core assemblies are arranged along a first direction and connected in series; a length of each of the electrode core assemblies extends along the first direction; each of the electrode core assemblies comprises an electrode core assembly body, and a first electrode and a second electrode configured to lead out a current; the first electrode and the second electrode are respectively arranged on two sides of the electrode core assembly body along the first direction;
at least one of the accommodating cavities is defined by the encapsulation film; the electrode core assembly body is arranged in the at least one of the accommodating cavities;
a length of each of the cells extends along the first direction; a thickness of each of the cells extends along a second direction perpendicular to the first direction; and a ratio of the length to the thickness of the cell ranges from 5 to 250.

### Claim 55 (depends on 54)

The battery pack according to claim 54, wherein the cells are arranged in sequence along the second direction to form the cell array;
a gap is provided between two adjacent cells of the cells; and a ratio of the gap to a thickness of a cell of the two adjacent cells ranges from 0.001 to 0.15.

### Claim 56 (depends on 55)

The battery pack according to claim 55, wherein the metal housing comprises a housing body with an opening and an end cover; the end cover is hermetically connected with the opening of the housing body;
the gap between the two adjacent cells comprises a first gap d1; the first gap is a minimum distance between two end covers of the two adjacent cells along the second direction; the thickness of the cell of the two adjacent cells is equal to a dimension of one of the two end covers along the second direction; and a ratio of the first gap d1 to the thickness of the cell of the two adjacent cells ranges from 0.005 to 0.1.

### Claim 57 (depends on 56)

The battery pack according to claim 56, wherein
the metal housing has two opposite first surfaces along the second direction; the gap between the two adjacent cells comprises a second gap d2; the second gap is a minimum distance between the two first surfaces of the two adjacent cells facing each other.

### Claim 58 (depends on 57)

The battery pack according to claim 57, wherein the second gap d2 before use of the battery pack is larger than the second gap d2 after use of the battery pack.

### Claim 59 (depends on 55)

The battery pack according to claim 55, further comprising a battery pack cover and a tray, wherein the battery pack cover is hermetically connected with the tray to form a cell accommodating cavity; the cell array is arranged in the cell accommodating cavity; the tray comprises a support member to form a support region on the metal housing; and the cells are supported on the support member.

### Claim 60 (depends on 59)

The battery pack according to claim 59, wherein the tray comprises a side beam as the support member; and two ends of each of the cells along the first direction are supported on the side beam.

### Claim 61 (depends on 54)

An electric vehicle, comprising the battery pack according to claim 54.