Pre-filling system to eliminate bubbles inside capsules having a solid dosage forms within said capsules

A rotary die mold process for manufacturing softgel capsules incorporating another solid form within said capsule and wherein said softgel capsule is free of air bubbles, in which at least two material strips are brought together by means of counter-running forming rolls and formed into capsules, a liquid and solid filling material being introduced via a filling wedge segment comprising two concave wedge surfaces;

• a filling medicine inlet;
• a fill medicine outlet;
• an output of solids and pre-fill medicine;
• a solids feed channel and pre-fill medicine;
• a pre-filling medicine inlet and a solids inlet.

A softgel capsule free of air bubbles having incorporated within said capsule a second solid form, said second solid form being the form of a tablet, wherein said softgel capsule product incorporating said second solid form in the form of a tablet, is selected from the group consisting of:

• (a) a statin as a solid form incorporated into a softgel capsule that contains an omega oil;
• (b) one softgel capsule contains a non-steroidal antiinflammatory and the solid form incorporated into the softgel capsule that contains the non-steroidal anti-inflammatory contains an antihistamine;
• and
• (c) one softgel capsule contains an omega oil and the solid form incorporated into the softgel capsule that contains the omega oil contains a salicylate.