Reusable recyclable packing pouch

A shipping container with a reusable recyclable packing pouch, the shipping container comprising:

• a plastic container positioned on a surface of the shipping container, the plastic container comprising:
• first portion with a shaped region having a flange extending around a perimeter of the shaped region, and
• a second portion mated with the flange to define a space between facing surfaces of the second portion and the shaped region of the first portion;
• and
• a paperboard jacket adhered to the surface of the shipping container, the paperboard jacket comprising an aperture defined therethrough, wherein the shaped region of the plastic container extends through the aperture while the paperboard jacket overlaps the flange of the plastic container so as to retain the plastic container in place on the surface of the shipping container.

A method of making a reusable recyclable packing pouch, the method comprising:

• forming a plastic piece to form a plastic container comprising:
• first portion with a shaped region having a flange extending around a perimeter of the shaped region, and
• a second portion sized to mate with the flange such as to define a space between facing surfaces of the second portion and the shaped region of the first portion;
• forming a paperboard jacket, the paperboard jacket comprising an aperture defined therethrough, wherein the aperture is sized to permit the shaped region of the plastic container to pass through while the flange extends past edges of aperture and overlaps with a region of paperboard jacket at a periphery of the aperture;
• and
• applying an adhesive coating on a surface of the paperboard jacket.