Driveline component having lightweight ball-ramp mechanism
AssigneeAmerican Axle & Manufacturing, Inc.
InventorsFrederick E. ZINK, Robert S. KLEINHARDT
Life of this patent
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Abstract
A vehicle driveline component with a ball-ramp mechanism that includes a first ball-ramp ring, a second ball-ramp ring and a plurality of balls. Each of the first and second ball-ramp rings have a plurality of ball supports that define ball tracks that receive the balls. Each of the ball supports has a first radial width at a first location and a second radial width at a second location. The first and second widths are different to minimize the amount of material that forms the first and second ball-ramp rings.
Claims22
A vehicle driveline component comprising:
- a ball-ramp mechanism having a first ball-ramp ring, a second ball-ramp ring and a plurality of balls, the first and second ball-ramp rings being disposed concentrically about an actuation axis, each of the first and second ball-ramp rings having a backing structure and a plurality of ball supports that are fixedly coupled to the backing structure, the backing structure defining a rear surface, the ball supports being spaced circumferentially about actuation axis and extending forwardly of the backing structure, the ball supports cooperating to define a front face, each of the ball supports defining a ball track, each ball track having a first circumferential end, which is disposed below the front face by a first dimension, and a second circumferential end that is disposed below the front face by a second dimension that is less than the first dimension, each of the ball tracks having a radial width that tapers between the first circumferential end and the second circumferential end, each of the balls being received in an associated one of the ball tracks and being movable between the first and second circumferential ends of the associated one of the ball tracks;
- wherein each of the ball supports has a first radial width at a first location where the first circumferential end intersects the front face and a second radial width at a second location where the second circumferential end intersects the front face, the first radial width being taken along a first line passing through the actuation axis and a center of an associated one of the balls as positioned in the first circumferential end, the second width being taken along a second line passing through the actuation axis and the center of the associated one of the balls as positioned in the second circumferential end.
A vehicle driveline component comprising:
- a ball-ramp mechanism having a first ball-ramp ring, a second ball-ramp ring and a plurality of balls, the first and second ball-ramp rings being disposed concentrically about an actuation axis, each of the first and second ball-ramp rings defining a plurality of ball tracks, each of the ball tracks having an intermediate track portion and first and second track portions that are disposed on opposite sides of the intermediate track portion, the first ramp portions being configured with a first ramp rate, the second ramp portions being configured with a second ramp rate that is different than the first ramp rate, each of the balls being received into associated ball tracks in the first and second ball-ramp rings;
- wherein rotation of the first ball-ramp ring relative to the second ball-ramp ring in a first rotational direction when the balls are disposed in the intermediate track portions drives the balls into the first track portions to drive the first and second ball-ramp rings apart from one another at the first ramp rate, and wherein rotation of the first ball-ramp ring relative to the second ball-ramp ring in a second rotational direction that is opposite the first rotational direction when the balls are disposed in the intermediate portions drives the balls into the second track portions to drive the first and second ball-ramp rings apart from one another at the second ramp rate.
A vehicle driveline component comprising:
- a ball-ramp mechanism having a first ball-ramp ring, a second ball-ramp ring and a plurality of balls, the first and second ball-ramp rings being disposed about an actuation axis, each of the first and second ball-ramp rings defining a plurality of ball tracks, each of the balls being received into an associated set of ball tracks in the first and second ball-ramp rings;
- wherein each set of ball tracks is nested with at least one other set of ball tracks such that each set of ball tracks extends circumferentially about the first and second ball-ramp rings over a sector of the first and second ball-ramp rings having a central angle that is greater than or equal to 360 degrees divided by a total quantity of the of the sets of ball tracks.
A vehicle driveline component comprising:
- a ball-ramp mechanism having a first ball-ramp ring, a second ball-ramp ring and a plurality of balls, the first and second ball-ramp rings being disposed about an actuation axis, each of the first and second ball-ramp rings defining a plurality of ball tracks that are disposed eccentrically about the actuation axis, each of the balls being received into an associated set of ball tracks in the first and second ball-ramp rings.
Dependencies are inferred from the claim text.