Method of producing electrode, method of producing battery, electrode, and battery
AssigneePrime Planet Energy & Solutions, Inc.
InventorsHikaru YOSHIDA, Shigeki MATSUTA
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Abstract
A slurry is prepared by mixing active material particles, capsule-shaped particles, a binder, and an organic solvent. The slurry is applied to a surface of a substrate to form a coating film. The coating film is heated to dry to form an active material layer. The active material layer is compressed to produce an electrode. Each of the capsule-shaped particles includes a thermoplastic resin. The thermoplastic resin softens when heated in the presence of the organic solvent. When the thermoplastic resin softens, the capsule-shaped particles shrink to form voids in the active material layer.
Claims18
A method of producing an electrode, comprising:
- preparing a slurry by mixing active material particles, capsule-shaped particles, a binder, and an organic solvent;
- applying the slurry to a surface of a substrate to form a coating film;
- drying the coating film by heating to form an active material layer;
- and
- compressing the active material layer to produce an electrode, wherein
- each of the capsule-shaped particles includes a thermoplastic resin,
- the thermoplastic resin softens when heated in the presence of the organic solvent, and
- when the thermoplastic resin softens, the capsule-shaped particles shrink to form voids in the active material layer.
A method of producing a battery, comprising:
- preparing a slurry by mixing active material particles, capsule-shaped particles, a binder, and an aqueous solvent;
- applying the slurry to a surface of a substrate to form a coating film;
- drying the coating film by heating to form an active material layer;
- compressing the active material layer to produce an electrode;
- assembling a battery that includes the electrode and an electrolyte solution;
- and
- performing thermal aging of the battery, wherein
- the electrolyte solution includes an organic solvent,
- each of the capsule-shaped particles includes a thermoplastic resin,
- the thermoplastic resin softens upon contact with the electrolyte solution, and
- when the thermoplastic resin softens, the capsule-shaped particles shrink to form voids in the active material layer.
An electrode comprising:
- a substrate;
- and
- an active material layer, wherein
- the active material layer is placed on a surface of the substrate,
- the active material layer includes active material particles, a resin fragment, and a binder,
- voids are formed in the active material layer,
- each of the voids has a diameter larger than a particle size of the active material particles,
- the resin fragment is placed inside the voids, and
- the resin fragment includes a thermoplastic resin.
Dependencies are inferred from the claim text.