Disposable face shield and method of manufacture

A method of manufacturing a disposable face shield, the method of comprising:

• providing a top frame, the top frame comprising:
• a first section configured to wrap around a first side of a wearer's head having a first securing feature;
• a second section configured to wrap around a second side of the wearer's head having second securing feature configures to engage the first securing feature;
• and
• a middle section between the first section and second section having a folded brow-mating member that is configured to rest upon a wearer's brow when the second securing feature of the second section is engaged with the first securing feature of the first section encircling the wearer's head;
• and
• attaching a substantially transparent shield to the middle section of the top frame along a first axis for create the face shield, the shield extending downward from the top frame and substantially covering a wearer's face when the top frame encircles the wearer's head, wherein the folded brow-mating member offsets the shield from the wearer's face so as to avoid contact with the wearer's face below the wearer's brow.

A disposable face shield, comprising:

• a sheet material folded into a headband, comprising:
• a curved brow-mating member adapted to substantially conform with a wearer's forehead proximal a brow region when the headband is placed on the wearer's head;
• and
• an adjustable strap extending from the forehead mating member and adjustable to vary a diameter of the headband to fit the wearer's head;
• a substantially transparent shield having an upper edge, a first side edge, a second side edge, and a bottom edge;
• wherein the shield is coupled to the headband proximal the curved brow-mating member and extends outwardly and downwardly from the curved brow-mating member in such a way that covers at least a portion of the wearer's face without contacting any portion below the wearer's forehead;
• and
• wherein a viewing portion of the shield through which the wearer is provided an unobstructed viewing path extends from the curved brow-mating member to the first side edge, the second side edge, and the bottom edge of the shield.