Method of injection molding recycled polyamide powder and parts formed by the method

Abstract

A method of manufacturing an injection molded part includes formulating recycled polyamide material from a waste polyamide powder with at least one crystallization agent and at least one lubricant agent, forming recycled polyamide pellets from the recycled polyamide material, and injection molding a part from the recycled polyamide pellets. The crystallization agent is a metal salt of an organic acid with a content in the recycled polyamide material, in weight percent, between 0.1% and 1.0%, and the lubricant agent is a metal stearate with a content between 100 ppm to 5000 ppm. The waste polyamide powder is waste polyamide powder from a selective laser sintering process, for example waste polyamide 12 powder. Also, the waste polyamide 12 powder is not graded before forming the recycled polyamide material.

Dependencies are inferred from the claim text.