Novolac phenolic resins, process of synthesis of said phenolic resins and use thereof
OwnerSergio Adriano Saraiva, Daniel Bisaninventors
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Abstract
The present invention relates to a novolac-type phenolic resin synthesis process in which there is the addition of lignin, to a novolac-type phenolic resin comprising lignin, and to the use of said phenolic resin.
Claims49
Phenolic resin synthesis process, characterized in that it comprises the steps of:
- a) dissolving lignin in phenol, at a variable temperature ranging from 25 to 150° C.;
- b) adjusting pH to a variable range from 0 to 2.0;
- c) adding aldehyde, at a variable temperature ranging from 40 to 70° C.;
- d) adjusting the temperature to a variable range from 95 to 105° C., to start reflux at atmospheric pressure;
- e) optionally adding aldehyde, under reflux;
- f) condensing the obtained product, still under reflux, at a preferred temperature of 100° C., until an amount of less than 1.0% of free aldehyde is present in the reflux water;
- g) distilling the obtained product under atmospheric pressure and at a variable temperature ranging from 100 to 200° C.;
- h) applying a vacuum of, at least, 500 mmHg to the obtained product at a temperature ranging from 150 to 200° C.;
- i) solidifying the obtained product at room temperature;
- and
- j) adding a curing agent to the product of step (i).
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Phenolic resin, characterized in that it comprises lignin, phenol, and aldehyde.
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Dependencies are inferred from the claim text.