# US 2022/0045359 A1 · Mechanically robust solid electrolyte compositions for alkali and beyond alkali metal batteries

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- Number: US 2022/0045359 A1
- Document ID: US20220045359A1
- Status: Published application
- Kind: A1
- Application number: 17/397,233
- Filed: 2021-08-09
- Published: 2022-02-10
- Earliest claimed: 2020-08-10
- Applicants: UT-Battelle, LLC
- Inventors: Jagjit Nanda; Guang Yang; Tomonori Saito; Frank M. Delnick
- Web page: https://patentgrep.com/patent/US20220045359A1

## CPC

- H01M 10/0565: Polymeric materials, e.g. gel-type or solid-type
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 2300/0082: Organic polymers
- H01M 2300/0085: Immobilising or gelification of electrolyte
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A solid electrolyte (SE) composition comprising: (i) a crosslinked organic polymer containing at least one of oxygen and nitrogen atoms; (ii) an inorganic component having a metal oxide or metal sulfide composition and which is distributed throughout the crosslinked organic polymer and interacts by hydrogen bonding with the crosslinked organic polymer; and (iii) metal ions selected from the group consisting of lithium, sodium, potassium, magnesium, calcium, zinc, and aluminum. Also described herein are solid-state batteries comprising: a) an anode; (b) a cathode; and (c) the solid electrolyte composition described above. Also described herein is a method for producing the SE composition, comprising: a) homogeneously mixing the following components: (i) an organic polymer; (ii) an inorganic component; (iii) metal ions, and (iv-b) a low-boiling solvent functioning to dissolve components (i) and (iii); (b) crosslinking the organic polymer to produce a crosslinked organic polymer; and (c) removing the low-boiling solvent.

## Claims

### Claim 1

A solid electrolyte composition comprising the following components:
(i) a crosslinked organic polymer containing at least one of oxygen and nitrogen atoms;
(ii) an inorganic component having a metal oxide or metal sulfide composition and which is distributed throughout the crosslinked organic polymer and interacts by hydrogen bonding with the crosslinked organic polymer; and
(iii) metal ions selected from the group consisting of lithium, sodium, potassium, magnesium, calcium, zinc, and aluminum.

### Claim 2 (depends on 1)

The solid electrolyte composition of claim 1, further comprising:
(iv-a) a high-boiling solvent functioning as a plasticizer of the crosslinked organic polymer, wherein the high-boiling solvent contains at least one of oxygen and nitrogen atoms and has a boiling point of at least 120° C.

### Claim 3 (depends on 2)

The solid electrolyte composition of claim 2, wherein the high-boiling solvent is an ether solvent.

### Claim 4 (depends on 1)

The solid electrolyte composition of claim 1, wherein the crosslinked organic polymer comprises a polyalkylene oxide.

### Claim 5 (depends on 4)

The solid electrolyte composition of claim 4, wherein the polyalkylene oxide comprises polyethylene oxide.

### Claim 6 (depends on 1)

The solid electrolyte composition of claim 1, wherein the inorganic component has a metal oxide composition.

### Claim 7 (depends on 6)

The solid electrolyte composition of claim 6, wherein the metal oxide comprises silicon oxide.

### Claim 8 (depends on 6)

The solid electrolyte composition of claim 6, wherein the metal oxide composition is glass fiber.

### Claim 9 (depends on 8)

The solid electrolyte composition of claim 8, wherein the glass fiber is woven.

### Claim 10 (depends on 8)

The solid electrolyte composition of claim 8, wherein the glass fiber is non-woven.

### Claim 11 (depends on 1)

The solid electrolyte composition of claim 1, wherein component (iii) comprises lithium ions.

### Claim 12 (depends on 1)

The solid electrolyte composition of claim 1, wherein said solid electrolyte is in the shape of a film having a thickness of up to 200 microns.

### Claim 13

A solid-state battery comprising:
a) an anode;
(b) a cathode; and
(c) a solid electrolyte composition comprising the following components:
(i) a crosslinked organic polymer containing at least one of oxygen and nitrogen atoms;
(ii) an inorganic component having a metal oxide or metal sulfide composition and which is distributed throughout the crosslinked organic polymer and interacts by hydrogen bonding with the crosslinked organic polymer; and
(iii) metal ions selected from the group consisting of lithium, sodium, potassium, magnesium, calcium, zinc, and aluminum;
wherein the solid electrolyte is in the shape of a film having a thickness of up to 200 microns.

### Claim 14 (depends on 13)

The solid-state battery of claim 13, wherein the solid electrolyte further comprises:
(iv-a) a high-boiling solvent functioning as a plasticizer of the crosslinked organic polymer, wherein the high-boiling solvent contains at least one of oxygen and nitrogen atoms and has a boiling point of at least 120° C.

### Claim 15 (depends on 13)

The solid-state battery of claim 13, wherein the high-boiling solvent is an ether solvent.

### Claim 16 (depends on 13)

The solid-state battery of claim 13, wherein the crosslinked organic polymer comprises a polyalkylene oxide.

### Claim 17 (depends on 16)

The solid-state battery of claim 16, wherein the polyalkylene oxide comprises polyethylene oxide.

### Claim 18 (depends on 13)

The solid-state battery of claim 13, wherein the inorganic component has a metal oxide composition.

### Claim 19 (depends on 18)

The solid-state battery of claim 18, wherein the metal oxide comprises silicon oxide.

### Claim 20 (depends on 18)

The solid-state battery of claim 18, wherein the metal oxide composition is glass fiber.

### Claim 21 (depends on 20)

The solid-state battery of claim 20, wherein the glass fiber is woven.

### Claim 22 (depends on 20)

The solid-state battery of claim 20, wherein the glass fiber is non-woven.

### Claim 23 (depends on 13)

The solid-state battery of claim 13, wherein the solid-state battery is a lithium-based battery and component (iii) comprises lithium ions.

### Claim 24

A method for producing a solid electrolyte composition, the method comprising:
(a) homogeneously mixing the following components: (i) an organic polymer containing at least one of oxygen and nitrogen atoms; (ii) an inorganic component having a metal oxide or metal sulfide composition; (iii) metal ions selected from the group consisting of lithium, sodium, potassium, magnesium, calcium, zinc, and aluminum, and (iv-b) a low-boiling solvent functioning to dissolve components (i) and (iii), wherein the low-boiling solvent has a boiling point of less than 120° C.;
(b) crosslinking the organic polymer to produce a crosslinked organic polymer; and
(c) removing the low-boiling solvent;
wherein the inorganic component is distributed throughout the crosslinked organic polymer and interacts by hydrogen bonding with the crosslinked organic polymer.

### Claim 25 (depends on 24)

The method of claim 24, wherein the low-boiling solvent has a boiling point of less than 100° C.

### Claim 26 (depends on 24)

The method of claim 24, wherein the low-boiling solvent is an alcohol.

### Claim 27 (depends on 24)

The method of claim 24, wherein the organic polymer comprises a polyalkylene oxide.

### Claim 28 (depends on 27)

The method of claim 27, wherein the polyalkylene oxide comprises polyethylene oxide.
