# US 2022/0037809 A1 · Electrical conductor connector

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- Number: US 2022/0037809 A1
- Document ID: US20220037809A1
- Status: Published application
- Kind: A1
- Application number: 17/363,787
- Filed: 2021-06-30
- Published: 2022-02-03
- Earliest claimed: 2020-07-29
- Assignees: Heavy Power Co., Ltd.
- Applicants: Heavy Power Co., Ltd.
- Inventors: Chieg-Li TSENG
- Web page: https://patentgrep.com/patent/US20220037809A1

## CPC

- H01R 11/09: the connecting locations being identical
- H01R 4/483: {Pivoting arrangements, e.g. lever pushing on the spring}
- H01R 4/4821: {Single-blade spring}
- H01R 4/484: {Spring housing details}
- H01R 4/485: {Single busbar common to multiple springs}
- H01R 12/515: {Terminal blocks providing connections to wires or cables}
- H01R 31/08: Short-circuiting members for bridging contacts in a counterpart
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

The present invention relates to an electrical conductor connector, comprises: an insulating body, a contact member and an actuation lever. A plurality of inserting openings are provided in the insulating body. The contact member comprises a busbar and a wire connection clamp. The actuation lever comprises an actuation portion for cooperating with the wire connection clamp and a flip portion, wherein the actuation portion is provided with a cam, a stop wall is provided inside the insulating body for contacting the cam. When the flip portion is flipped, the actuation lever swings and moves jointly through the contour of the cam and a contact surface of the stop wall, so a relative displacement is generated between the insulating body and the actuation lever. A contact point is generated between the surface of wire connection clamp and the actuation portion, and the position of the contact point will be changed continuously.

## Claims

### Claim 1

An electrical conductor connector, comprising:
an insulating body, being formed with a plurality of inserting openings along an inserting direction, and a mounting space is formed inside the insulating body for communicating the inserting openings, so that a plurality of lead wires are capable of being inserted into the mounting space along the inserting openings respectively;
a contact member, being located in the mounting space and being constructed with multiple terminal contacts adjacent to each other, the contact member comprises a busbar forming all terminal contacts and a wire connection clamp pressing the lead wire against the busbar; and
an actuation lever, being movably assembled to the insulating body and having an actuation portion cooperating the wire connection clamp and a flip portion forming a grip area, the actuation portion has two operation boards symmetrically arranged to form a spacing area and the edge contour of operation board is constructed with a pressing section against the wire connection clamp;
characterized in that the operation board is provided with a cam, the mounting space is formed with a stop wall for contacting the cam;
when the flip portion is flipped, the wire connection clamp is changed from a clamp status capable of holding the lead wire to a release status for the lead wire to enter the inserting opening, the actuation lever is simultaneously swung and moved along at least one contact surface of the stop wall by the contour of the cam, a relative displacement is generated between the insulating body and the actuation lever, and a contact point between the wire connection clamp and the pressing section will continuously change position on the surface of the wire connection clamp.

### Claim 2 (depends on 1)

The electrical conductor connector as claimed in claim 1, wherein the stop wall comprises a first contact surface and a second contact surface that is adjacent to the first contact surface; and a force is generated by the wire connection clamp to push the cam, so that the cam keeps in contact with both the first contact surface and the second contact surface.

### Claim 3 (depends on 2)

The electrical conductor connector as claimed in claim 2, wherein when the flip portion is flipped, the actuation lever simultaneously swung and moved to keep the cam contacting the first contact surface and the second contact surface.

### Claim 4 (depends on 1)

The electrical conductor connector as claimed in claim 1, wherein the pressing section comprises a first plane, a second plane, and a curve surface located between the first plane and the second plane; and a farthest distance is formed between the surface of cam and the of curve surface of pressing section.

### Claim 5 (depends on 4)

The electrical conductor connector as claimed in claim 4, wherein when the electrical conductor connector changes from the clamp status to the release status, the contact point on the pressing section moves from the first plane, through the curve surface, to the second plane.

### Claim 6 (depends on 4)

The electrical conductor connector as claimed in claim 4, wherein the cam has a center point, a long axis and a short axis, the long axis and the short axis pass through the center point; the surface of the second plane is parallel to the surface of the wire connection clamp in the release status, and the long axis is perpendicular to the stop wall.

### Claim 7 (depends on 1)

The electrical conductor connector as claimed in claim 1, wherein the cam has a center point, a long axis and a short axis, the long axis and the short axis pass through the center point; when a farthest distance is formed between the contact point and the surface of the cam, an angle is formed between the long axis and the stop wall.

### Claim 8 (depends on 7)

The electrical conductor connector as claimed in claim 7, wherein the wire connection clamp may be swung for clamping the lead wire, when the electrical conductor connector is changed from the clamp status to the release status, the distance between the center point and the stop wall continues to increase, so that the wire connection clamp is push by the pressing section to increase a swing distance of the wire connection clamp.

### Claim 9 (depends on 7)

The electrical conductor connector as claimed in claim 7, wherein a first vertical distance is formed between the center point and the stop wall, a second vertical distance is formed between the center point and the contact point, when the electrical conductor connector changes from the clamp status to the release status, the first vertical distance continues to increase, and the second vertical distance first gradually increases and then gradually decreases after the actuation lever exceeds a rotation angle.

### Claim 10 (depends on 1)

The electrical conductor connector as claimed in claim 1, wherein the wire connection clamp comprises a first clamping arm, a positioning wall, an elastic arm, a second clamping arm and a limit arm, the busbar is attached with the first clamping arm, the positioning wall is provided with at least one perforation for the lead wire entry and is connected to the first clamping arm, the elastic arm is connected to the positioning wall and a spacing is formed between the elastic arm and the first clamping arm, the second clamping arm is connected to the elastic arm, the limit arm is connected between the first clamping arm and the elastic arm to limit the length of the space without increase.

### Claim 11 (depends on 10)

The electrical conductor connector as claimed in claim 10, wherein the second clamping arm comprises a compression portion, a first line section and a second line section, the first line section is extended with the compression portion toward the first clamping arm, the second line section is extended with the first line section, and the opposite sides of the compression portion are provided with a lug for aligning the position of the pressing section.

### Claim 12 (depends on 10)

The electrical conductor connector as claimed in claim 10, wherein the elastic arm comprises a first curved section and a second curved section extending from the first curved section, the second curved section is folded for connecting the second clamping arm.
