# US 2022/0037618 A1 · Oled encapsulation structure, method of encapsulating the oled, and oled display device

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- Number: US 2022/0037618 A1
- Document ID: US20220037618A1
- Status: Published application
- Kind: A1
- Application number: 16/770,514
- Filed: 2020-04-09
- Published: 2022-02-03
- Earliest claimed: 2020-03-26
- Assignees: Wuhan China Star Optoelectronics Semiconductor Display Technology Co., Ltd.
- Applicants: Wuhan China Star Optoelectronics Semiconductor Display Technology Co., Ltd.
- Inventors: Zhao Li
- Web page: https://patentgrep.com/patent/US20220037618A1

## CPC

- H10K 59/8731: {multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers}
- H10K: ORGANIC ELECTRIC SOLID-STATE DEVICES

## Abstract

The present application relates to an organic light-emitting diode (OLED) encapsulation structure, a method of encapsulating an organic light-emitting diode (OLED), and an organic light-emitting diode (OLED) display device. The OLED encapsulation structure includes a substrate, a self-healing encapsulation layer, and at least two inorganic encapsulation layers, wherein a cavity is formed between two adjacent layers of the inorganic encapsulation layers, a layer of the self-healing encapsulation layer is provided in the cavity, and one of the inorganic encapsulation layers covers the OLED device. The self-healing encapsulation layer 13 is used to achieve self-healing of cracks at room temperature to prevent water and oxygen from entering the interior of the OLED panel through cracks.

## Claims

### Claim 1

An organic light-emitting diode (OLED) encapsulation structure, comprising a substrate, a self-healing encapsulation layer, and at least two inorganic encapsulation layers,
wherein a number of layers of the self-healing encapsulation layer is one less than a number of layers of the inorganic encapsulation layers, and the self-healing encapsulation layer is made of a material comprising methyl methacrylate and n-butyl acrylate that are mixed in a preset molar ratio; and
wherein an OLED device is fabricated on the substrate, a cavity is formed between two adjacent layers of the inorganic encapsulation layers, a layer of the self-healing encapsulation layer is provided in the cavity, and one of the inorganic encapsulation layers covers the OLED device.

### Claim 2 (depends on 1)

The OLED encapsulation structure according to claim 1, wherein the preset molar ratio ranges from 45/55 to 55/45.

### Claim 3 (depends on 1)

The OLED encapsulation structure according to claim 1, wherein the inorganic encapsulation layer is made of a material comprising silicon nitride.

### Claim 4 (depends on 1)

The OLED encapsulation structure according to claim 1, wherein the material of the self-healing encapsulation layer further comprises a curing agent.

### Claim 5

A method of encapsulating an organic light-emitting diode (OLED), comprising the following steps:
(1) providing a substrate on which an OLED device is fabricated;
(2) forming an inorganic encapsulation layer on the substrate to cover the OLED device;
(3) forming a self-healing encapsulation layer on the inorganic encapsulating layer in the step (2), wherein the self-healing encapsulation layer is made of a material comprising methyl methacrylate and n-butyl acrylate that are mixed in a preset molar ratio;
(4) forming an inorganic encapsulation layer on the self-healing encapsulation layer in the step (3), wherein a cavity is formed between the inorganic encapsulation layer in the step (2) and the inorganic encapsulation layer in the step (4), and the self-healing encapsulation layer in the step (4) is wrapped in the cavity; and
(5) performing the steps (3) and (4) cyclically until formations of all the inorganic encapsulation layers and the self-healing encapsulation layer have been completed.

### Claim 6 (depends on 5)

The method of encapsulating the OLED according to claim 5, wherein the step of forming a self-healing encapsulation layer on the inorganic encapsulation layer in the step (2) comprises the steps as follows:
spray-coating the material of the self-healing encapsulation layer on the inorganic encapsulation layer in the step (2); and
after the material of the self-healing encapsulation layer is leveled, performing ultraviolet curing to obtain the self-healing encapsulation layer.

### Claim 7 (depends on 5)

The method of encapsulating the OLED according to claim 5, wherein the material of the self-healing encapsulation layer further comprises a curing agent.

### Claim 8 (depends on 7)

The method of encapsulating the OLED according to claim 7, wherein the material of the self-healing encapsulation layer is prepared based on the following steps:
mixing the methyl methacrylate, the n-butyl acrylate, and the curing agent to obtain a mixture; and
degassing the mixture under vacuum to obtain the material of the self-healing encapsulation layer.

### Claim 9 (depends on 5)

The method of encapsulating the OLED according to claim 5, wherein the preset molar ratio ranges from 45/55 to 55/45.

### Claim 10

An organic light-emitting diode (OLED) display device, comprising an OLED display panel which comprises an OLED encapsulation structure, wherein
the OLED encapsulation structure comprises a substrate, a self-healing encapsulation layer, and at least two inorganic encapsulation layers,
wherein a number of layers of the self-healing encapsulation layer is one less than a number of layers of the inorganic encapsulation layers, and the self-healing encapsulation layer is made of a material comprising methyl methacrylate and n-butyl acrylate that are mixed in a preset molar ratio; and
wherein an OLED device is fabricated on the substrate, a cavity is formed between two adjacent layers of the inorganic encapsulation layers, a layer of the self-healing encapsulation layer is provided in the cavity, and one of the inorganic encapsulation layers covers the OLED device.

### Claim 11 (depends on 10)

The OLED display device according to claim 10, wherein the preset molar ratio ranges from 45/55 to 55/45.

### Claim 12 (depends on 10)

The OLED display device according to claim 10, wherein the inorganic encapsulation layer is made of a material comprising silicon nitride.

### Claim 13 (depends on 10)

The OLED display device according to claim 10, wherein the material of the self-healing encapsulation layer further comprises a curing agent.
