# US 2022/0030993 A1 · Double-walled insulation fabrics

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- Number: US 2022/0030993 A1
- Document ID: US20220030993A1
- Status: Published application
- Kind: A1
- Application number: 17/392,079
- Filed: 2021-08-02
- Published: 2022-02-03
- Earliest claimed: 2020-08-02
- Assignees: Columbia Sportswear North America, Inc.
- Applicants: Columbia Sportswear North America, Inc.
- Inventors: Becca Johnson; Joseph P. Boyle; Debra Criss
- Web page: https://patentgrep.com/patent/US20220030993A1

## CPC

- B32B 3/12: characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
- A41D 31/065: {using layered materials}
- A41D 31/102: Waterproof and breathable
- B32B 3/04: characterised by {at least one} layer folded at the edge, e.g. over another layer {; characterised by at least one layer enveloping or enclosing a material}
- B32B 3/085: {spaced apart pieces on the surface of a layer}
- B32B 5/022: {Non-woven fabric}
- B32B 5/073: {characterised by the fibrous or filamentary layer being mechanically connected to another layer by sewing, stitching, hook-and-loop fastening or stitchbonding}
- B32B 5/265: {characterised by one fibrous or filamentary layer being a non-woven fabric layer}
- B32B 7/05: the layers not being connected over the whole surface, e.g. discontinuous connection or patterned connection (using interposed adhesives or bonding materials applied in spaced arrangements B32B7/14)
- B32B 2250/40: Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
- B32B 2305/30: Fillers, e.g. particles, powders, beads, flakes, spheres, chips
- B32B 2307/304: Insulating
- B32B 2307/712: Weather resistant
- B32B 2307/724: Permeability to gases, adsorption
- B32B 2307/7265: Non-permeable
- B32B 2437/00: Clothing
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- A41D: OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES

## Abstract

Embodiments herein provide a thermally insulated garment having a shell, a lining that is secured to the shell at a plurality of points to form a plurality of compartments, a thermally insulating filling contained within each of the plurality of compartments, and an outer layer disposed adjacent to the shell, wherein the outer layer overlays the plurality of points and the plurality of compartments while being detached from the plurality of points and the plurality of compartments.

## Claims

### Claim 1

A thermally insulated garment, comprising:
a shell;
a lining that is secured to the shell at a plurality of points to form a plurality of compartments;
a thermally insulating filling contained within each of the plurality of compartments; and
an outer layer disposed adjacent to the shell, wherein the outer layer overlays the plurality of points and the plurality of compartments while being detached from the plurality of points and the plurality of compartments.

### Claim 2 (depends on 1)

The thermally insulated garment of claim 1, wherein one or more of the shell or lining comprise one or more heat management features.

### Claim 3 (depends on 2)

The thermally insulated garment of claim 2, wherein the one or more heat management features comprise heat reflective features disposed upon the lining.

### Claim 4 (depends on 1)

The thermally insulated garment of claim 1, wherein one or more of the outer layer, shell, or lining are water resistant or waterproof.

### Claim 5 (depends on 1)

The thermally insulated garment of claim 1, wherein one or more of the outer layer, shell, or lining are breathable or at least partially gas permeable.

### Claim 6 (depends on 1)

The thermally insulated garment of claim 1, wherein the outer layer is secured to at least the shell at an edge of the shell.

### Claim 7

A thermally insulated garment, comprising:
a base quilt comprised of:
a shell;
a lining that is secured to the shell at a plurality of points to form a plurality of compartments; and
a thermally insulating filling contained within each of the plurality of compartments;
an outer layer disposed adjacent to the shell; and
an inner layer disposed adjacent to the lining,
wherein the outer layer and inner layer each overlay the plurality of points and the plurality of compartments while being detached from the plurality of points and the plurality of compartments.

### Claim 8 (depends on 7)

The thermally insulated garment of claim 7, wherein one or more of the shell or lining comprise one or more heat management features.

### Claim 9 (depends on 8)

The thermally insulated garment of claim 8, wherein the one or more heat management features comprise heat reflective features disposed upon the lining.

### Claim 10 (depends on 7)

The thermally insulated garment of claim 7, wherein one or more of the outer layer, inner layer, shell, or lining are water resistant or waterproof.

### Claim 11 (depends on 7)

The thermally insulated garment of claim 7, wherein one or more of the outer layer, inner layer, shell, or lining are breathable or at least partially gas permeable.

### Claim 12 (depends on 7)

The thermally insulated garment of claim 7, wherein the outer layer and inner layer are each attached to the base quilt at an edge of the base quilt.

### Claim 13 (depends on 7)

The thermally insulated garment of claim 7, wherein at least one of the outer layer, inner layer, shell, or lining are wind resistant.

### Claim 14

A method for assembling a thermally insulated garment, comprising:
providing an inner liner and an outer shell;
disposing an insulation layer between the inner liner and outer shell;
selectively attaching the inner liner to the outer shell to create a base quilt with a plurality of compartments containing the insulation layer;
disposing an outer layer over the outer shell; and
attaching the outer layer to an edge of the base quilt.

### Claim 15 (depends on 14)

The method of claim 14, wherein disposing the insulation layer between the inner liner and outer shell comprises:
disposing the insulation layer atop the inner liner;
disposing the outer shell atop the insulation layer; and
selectively attaching the inner liner to the outer shell through the insulation layer.

### Claim 16 (depends on 14)

The method of claim 14, wherein disposing the insulation layer between the inner liner and outer shell comprises inserting the insulation layer into each of the plurality of compartments after the inner liner is selectively attached to the outer shell.

### Claim 17 (depends on 14)

The method of claim 14, wherein selectively attaching the inner liner to the outer shell comprises stitching the inner liner to the outer shell through the insulation layer.

### Claim 18 (depends on 14)

The method of claim 14, further comprising disposing an inner layer of the inner shell, and attaching the inner layer to the edge of the base quilt.
