Methods of fabricating a 3d device using ablation
AssigneeIO Tech Group Ltd.
InventorsMichael Zenou, Guy Nesher, Ziv Gilan
Life of this patent
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Abstract
A three-dimensional device is fabricated in a layer-by-layer approach using a support material. The support material is deposited in a liquid form on a surface, hardened by cooling or ultraviolet (UV) curing, and selectively ablated to create an area within which the desired structure of the device will be formed. Active material is deposited into this area, and the layer-by-layer process repeated until the three-dimensional device has been completed. Thereafter, any remaining support material is removed by water or other solvent.
Claims20
A method of fabricating a three-dimensional device, comprising:
- applying a layer of support material in a liquid form on a substrate surface by one of:
- ink jet printing, laser-induced forward transfer (LIFT), digital light projector (DLP) printing, stereolithographic (SLA) printing, or mechanically;
- hardening the support material by (i) ultraviolet (UV) curing at a first wavelength to create a solid layer of support material, and (ii) UV curing the solid layer of the support material at a second wavelength to create a hardened outer surface of the support material, wherein the second wavelength differs from the first wavelength;
- ablating, using a laser beam, undesirable portions of the solid layer of support material to create an area within the solid layer of support material in which a desired structure will be formed;
- depositing active material into the area within the solid layer of support material in which a desired structure will be formed;
- repeating the applying, hardening, ablating, and depositing steps, layer by layer, until the three-dimensional device has been completed;
- and
- removing remaining support material by water or other solvent.
Dependencies are inferred from the claim text.