Integrated coupling and downhole plugging system and plugging method

An integrated collet, comprising:

• a collet body, wherein the collet body is capable of forming a seal with an inner wall of a downhole casing, and is anchored to the inner wall of the downhole casing;
• and
• an internal flow channel disposed inside the collet body along an axial direction of the collet body, wherein an inner wall of the internal flow channel of the collet body is a conical surface,
• wherein the collet body comprises a sealing ring and a slip, the slip comprises a slip bowl and a plurality of slip teeth, both the slip bowl and the sealing ring are plastically deformable members that retain their shapes after being subjected to expansion deformations and are integrated into one piece as an integrated member, the sealing ring is arranged at a first end of the slip bowl, a number of toothed plates are arranged at a second end of the slip bowl, and a gap exists between each pair of two adjacent toothed plates and is disposed along an axial direction of the slip bowl, and running through a first end of the slip bowl;
• and
• wherein each of the gap comprises a gap bottom and a gap neck, the gap bottom is a stress hole, the gap neck is a strip-shaped groove, the stress hole is communicated with the strip-shaped groove, an opening of the strip-shaped groove is formed in an end away from the sealing ring, and the gap neck has a width smaller than that of the gap bottom.

An integrated collet, comprising:

• a collet body, wherein the collet body is capable of forming a seal with an inner wall of a downhole casing, and is anchored to the inner wall of the downhole casing;
• and
• an internal flow channel disposed inside the collet body along an axial direction of the collet body, wherein an inner wall of the internal flow channel of the collet body is a conical surface,
• wherein the collet body comprises a sealing ring and a slip, the slip comprises a slip bowl and a plurality of slip teeth, both the slip bowl and the sealing ring are plastically deformable members that retain their shapes after being subjected to expansion deformations and are integrated into one piece as an integrated member, the sealing ring is arranged at a first end of the slip bowl, a number of toothed plates are arranged at a second end of the slip bowl, and a gap exists between each pair of two adjacent toothed plates and is disposed along an axial direction of the slip bowl, and running through a first end of the slip bowl;
• and
• wherein each of the gap comprises a gap bottom and a gap neck, the gap bottom is a stress hole, the gap neck is a strip-shaped groove, the stress hole is one of a polygonal hole, an elliptical hole, a circular hole, or an oblong hole, wherein the oblong hole's length direction is perpendicular to the axial direction of the collet body, and is communicated with the strip-shaped groove, an opening of the strip-shaped groove is formed in an end away from the sealing ring, and the gap neck has a width smaller than that of the gap bottom.

An integrated collet, comprising:

• a collet body, wherein the collet body is capable of forming a seal with an inner wall of a downhole casing, and is anchored to the inner wall of the downhole casing;
• and
• an internal flow channel disposed inside the collet body along an axial direction of the collet body, wherein an inner wall of the internal flow channel of the collet body is a conical surface;
• wherein the collet body comprises a sealing ring and a slip, the slip comprises a slip bowl and a plurality of slip teeth, both the slip bowl and the sealing ring are plastically deformable members that retain their shapes after being subjected to expansion deformations and are integrated into one piece as an integrated member, the sealing ring is arranged at a first end of the slip bowl, a number of toothed plates are arranged at a second end of the slip bowl, and a gap exists between each pair of two adjacent toothed plates and is disposed along an axial direction of the slip bowl, and running through a first end of the slip bowl;
• and
• wherein each of the gap comprises a gap bottom and a gap neck, the gap bottom is a stress hole, the gap neck is a strip-shaped groove, the stress hole is a polygonal hole, the polygonal hole forms an elongated hole in a circumferential direction of the collet body and is perpendicular to the axial direction of the collet body, and two long sides of the elongated hole are parallel to each other, and is communicated with the strip-shaped groove, an opening of the strip-shaped groove is formed in an end away from the sealing ring, and the gap neck has a width smaller than that of the gap bottom.

A downhole plugging system, comprising an integrated collet and a plugging body, wherein,

• the integrated collet comprises a collet body, wherein the collet body is capable of forming a seal with an inner wall of a downhole casing and is anchored to the inner wall of the downhole casing, an internal channel is formed inside the collet body along its axial direction, and an inner wall of the internal channel of the collet body is a conical collet surface;
• the plugging body comprises a plugging section has a support section, the support section is a hollow structure with a closed end, an outer wall of the support section is a conical plugging body surface, the closed end is located at a small end of a cone formed by the conical plugging body surface, and the conical collet surface and the conical plugging body surface match each other and form a second seal;
• wherein the collet body comprises a sealing ring and a slip and the conical collet surface and the conical plugging body surface match each other and form the seal at the sealing ring;
• the slip comprises a slip bowl and a plurality of slip teeth, both the slip bowl and the sealing ring are plastically deformable members that retain their shapes after being subjected to expansion deformations and are integrated into one piece to form an integrated member, the sealing ring is arranged at a first end of the slip bowl, a plurality of toothed plates are arranged at a second end of the slip bowl, and a gap exists between each pair of two adjacent toothed plates and is disposed along an axial direction of the slip bowl, and running through a first end of the slip bowl;
• and
• wherein each of the gap comprises a gap bottom and a gap neck, wherein the gap bottom is a stress hole, the gap neck is a strip-shaped groove, the stress hole is communicated with the strip-shaped groove, an opening of the strip-shaped groove is formed in an end away from the sealing ring, and the gap neck has a width smaller than that of the gap bottom.

A downhole plugging system, comprising an integrated collet and a plugging body, wherein,

• the integrated collet comprises a collet body, wherein the collet body is capable of forming a seal with an inner wall of a downhole casing and is anchored to the inner wall of the downhole casing, an internal channel is formed inside the collet body along its axial direction, and an inner wall of the internal channel of the collet body is a conical collet surface;
• the plugging body comprises a plugging section has a support section, the support section is a hollow structure with a closed end, an outer wall of the support section is a conical plugging body surface, the closed end is located at a small end of a cone formed by the conical plugging body surface, and the conical collet surface and the conical plugging body surface match each other and form a second seal;
• wherein the collet body comprises a sealing ring and a slip and the conical collet surface and the conical plugging body surface match each other and form the seal at the sealing ring;
• the slip comprises a slip bowl and a plurality of slip teeth, both the slip bowl and the sealing ring are plastically deformable members that retain their shapes after being subjected to expansion deformations and are integrated into one piece to form an integrated member, the sealing ring is arranged at a first end of the slip bowl, a plurality of toothed plates are arranged at a second end of the slip bowl, and a gap exists between each pair of two adjacent toothed plates and is disposed along an axial direction of the slip bowl, and running through a first end of the slip bowl;
• wherein each of the gap comprises a gap bottom and a gap neck, wherein the gap bottom is a stress hole, the gap neck is a strip-shaped groove, the stress hole is communicated with the strip-shaped groove, an opening of the strip-shaped groove is formed in an end away from the sealing ring, and the gap neck has a width smaller than that of the gap bottom;
• wherein the stress hole is one of a regularly polygonal hole, an elliptical hole, a circular hole, or an oblong hole, of which a length direction is perpendicular to the axial direction of the collet body.

A plugging method, comprising the following steps:

• a setting step contains setting a clamping seat of a downhole plugging system by a retrievable expansion cone;
• and,
• a plugging step contains inserting a plugging section of a plugging body into an integrated collet that is set in a downhole casing, wherein, an outer wall of the plugging section abuts against an inner wall of the integrated collet, and the plugging section plugs an internal channel of the integrated collet;
• wherein,
• the retrievable expansion cone comprises a pushing barrel having a first end connected with a setting barrel, an outer wall of a first end, of the setting barrel that is away from the pushing barrel, is adapted to abut against the inner wall of the integrated collet, an adapter joint and a release lever are disposed axially in the pushing barrel, a first end of the release lever is connected with a first end of the adapter joint, and a second end of the release lever is connected with a lower joint of the clamping seat;
• and,
• the setting step comprises the following steps:
• step I:
• passing the second end of the release lever through the integrated collet to detachably connect to the lower joint, wherein the setting barrel abuts against the inner wall of the integrated collet;
• step II:
• feeding the retrievable expansion cone and the clamping seat to a specified setting position in a casing;
• step III:
• applying an acting force towards the outside of a well to the adapter joint, and at the same time an acting force towards the inside of the well to the setting barrel with the pushing barrel, which causes the integrated collet moves along an outer wall of the setting barrel and deforms until its outer wall contacts with and is anchored to the inner wall of the casing;
• and
• step IV:
• recovering the retrievable expansion cone, thereby completing setting.