Method for producing resin composition, and resin composition
AssigneeKaneka Corporation
InventorYu Nagaoka
Life of this patent
Estimating the term…
Abstract
A resin composition is produced by a method including a step of rapidly freezing a latex containing fine polymer particles (A), a step of thawing the latex which has been frozen in the preceding step, a step of mixing, into the latex which has been subjected to the preceding step, a resin (B) having a specific viscosity, and after the preceding steps, a step of separating the latex into a resin composition and a water component. The resin composition is an agglutinate containing the fine polymer particles (A) and the resin (B).
Claims11
A method of producing a resin composition, comprising:
- a rapid freezing step of rapidly freezing a latex containing fine polymer particles (A);
- a thawing step of thawing the latex which has been frozen in the rapid freezing step;
- a resin mixing step of mixing, into the latex which has been subjected to the rapid freezing step, a resin (B) which is, at 25° C., a liquid having a viscosity of 100 mPa·s to 1,000,000 mPa·s, a semisolid, or a solid;
- and
- after the thawing step and the resin mixing step, a separating step of separating the latex into the resin composition and a water component, the resin composition being an agglutinate containing the fine polymer particles (A) and the resin (B);
- wherein the fine polymer particles (A) having at least a graft part which is constituted by a polymer containing, as one or more structural units that derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers;
- and
- in a case where a total amount of the fine polymer particles (A) and the resin (B) is regarded as 100% by weight, an amount of the fine polymer particles (A) be 1% by weight to 70% by weight and an amount of the resin (B) be 30% by weight to 99% by weight.
A method of producing a resin composition, comprising:
- a resin mixing step of mixing, into a latex containing fine polymer particles (A), a resin (B) which is, at 25° C., a liquid having a viscosity of 100 mPa·s to 1,000,000 mPa·s, a semisolid, or a solid;
- a shearing step of applying shearing stress to the latex which has been obtained in the resin mixing step;
- and
- after the shearing step, a first separating step of separating the latex into a resin composition and a water component, the resin composition being an agglutinate containing the fine polymer particles (A) and the resin (B);
- wherein the fine polymer particles (A) having at least a graft part which is constituted by a polymer containing, as one or more structural units that derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers;
- and
- in a case where a total amount of the fine polymer particles (A) and the resin (B) is regarded as 100% by weight, an amount of the fine polymer particles (A) be 1% by weight to 70% by weight and an amount of the resin (B) be 30% by weight to 99% by weight.
A resin composition comprising:
- fine polymer particles (A) which have a graft part that is constituted by a polymer containing, as one or more structural units, the one or more structural units derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers;
- and
- a resin (B) which is, at 25° C., a liquid having a viscosity of 100 mPa·s to 1,000,000 mPa·s, a semisolid, or a solid,
- in a case where a total amount of the fine polymer particles (A) and the resin (B) is regarded as 100% by weight, an amount of the fine polymer particles (A) being 1% by weight to 70% by weight and an amount of the resin (B) being 30% by weight to 99% by weight,
- in a case where an amount of the fine polymer particles (A) contained in the resin (B) is 5% by weight, dispersibility of the fine polymer particles (A) in the resin (B) being not more than 0 μm when evaluated in accordance with JIS K5101 with use of a grind gauge,
- the resin composition substantially not containing an organic solvent,
- the resin composition containing sulfur (S) and phosphorus (P) each in an amount of not more than 150 ppm,
- the resin composition having an electric conductivity of not more than 0.6 mS/cm;
- and
- the resin (B) is selected from the group consisting of:
- epoxy resins;
- phenolic resins;
- polyol resins;
- and amino-formaldehyde resins (melamine resins).
Dependencies are inferred from the claim text.