# US 2021/0340798 A1 · Compact sliding door system with soft-close and locking functionality

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- Number: US 2021/0340798 A1
- Document ID: US20210340798A1
- Status: Published application
- Kind: A1
- Application number: 17/244,717
- Filed: 2021-04-29
- Published: 2021-11-04
- Earliest claimed: 2020-04-30
- Assignees: Dirtt Environmental Solutions Ltd.
- Applicants: Dirtt Environmental Solutions Ltd.
- Inventors: Danielle L. Racicot; Colin V. Blehm; Thomas A. Brown; Adam J. Stosky
- Web page: https://patentgrep.com/patent/US20210340798A1

## CPC

- E05D 15/0634: {with height adjustment}
- E05D 5/0246: {for attachment to glass panels}
- E05F 5/003: {for sliding wings (Fasteners specially adapted for holding sliding wings open E05D13/04)}
- E05F 1/16: for sliding wings
- E05Y 2201/614: Anti-derailing means
- E05Y 2201/684: Rails; Tracks
- E05Y 2900/132: Doors
- E05D: HINGES OR SUSPENSION DEVICES FOR DOORS, WINDOWS OR WINGS (pivotal connections in general F16C11/00)
- E05F: DEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
- E05Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF

## Abstract

A sliding door includes a door panel that has a first face, a second face that is opposite to the first face, and a top edge that defines first and second raised portions of the door panel and an open space that extends between the first and second raised portions. The sliding door includes a plurality of rollers affixed to the door panel by first and second mounting assemblies. Each of the plurality of rollers has an axis of rotation that is normal to the first face of the door panel. The sliding door includes a soft-close assembly secured to the first and second mounting assemblies at opposing ends thereof, such that the soft-close assembly is positioned within the open space between the first raised portion of the door panel and the second raised portion of the door panel.

## Claims

### Claim 1

A sliding door, comprising:
a door panel comprising:
a first face;
a second face opposite the first face; and
a top edge defining a first raised portion of the door panel, a second raised portion of the door panel, and an open space extending between the first raised portion and the second raised portion;
a plurality of rollers affixed to the door panel, wherein each of the plurality of rollers has an axis of rotation normal to the first face of the door panel; and
a soft-close assembly secured within the open space between the first raised portion of the door panel and the second raised portion of the door panel.

### Claim 2 (depends on 1)

The sliding door of claim 1, wherein the door panel comprises a glass panel.

### Claim 3 (depends on 1)

The sliding door of claim 1, wherein the plurality of rollers and the soft-close assembly do not extend above the first raised portion or the second raised portion of the door panel.

### Claim 4 (depends on 1)

The sliding door of claim 1, wherein:
at least one of the plurality of rollers is affixed to the door panel at least partially over the first raised portion of the door panel, and
at least one of the plurality of rollers is affixed to the door panel at least partially over the second raised portion of the door panel.

### Claim 5 (depends on 1)

The sliding door of claim 1, wherein the soft-close assembly is secured within the open space by affixation to both the first raised portion and the second raised portion of the door panel.

### Claim 6 (depends on 1)

The sliding door of claim 1, wherein the plurality of rollers is disposed on the first face of the door panel and at least one catch of the soft-close assembly is oriented in a direction opposite the first face of the door panel.

### Claim 7 (depends on 1)

The sliding door of claim 1, wherein:
the soft-close assembly comprises a first catch and a second catch,
the first catch is configured to provide soft-close functionality in a first direction, and
the second catch is configured to provide soft-close functionality in a second direction opposite the first direction.

### Claim 8 (depends on 1)

The sliding door of claim 1, the sliding door further comprising:
a first mounting assembly mounted to the first raised portion of the door panel and second mounting assembly mounted to the second raised portion of the door panel, each of the first and second mounting assemblies comprising:
a first connection plate disposed on the first face of the door panel and a second connection plate disposed on the second face of the door panel,
wherein at least one roller of the plurality of rollers is affixed to the first connection plate or the second connection plate.

### Claim 9 (depends on 8)

The sliding door of claim 8, wherein the soft-close assembly is affixed at a first end to at least one connection plate of the first mounting assembly and is affixed at a second end to at least one connection plate of the second mounting assembly.

### Claim 10 (depends on 8)

The sliding door of claim 8, wherein the second connection plate of each of the first and second connection assemblies comprises a leveling bracket configured to adjust a level of the door panel by adjustment of a relative position between the leveling bracket and the first connection plate.

### Claim 11

A sliding door system, comprising:
a sliding door, comprising:
a door panel comprising:
a first face;
a second face opposite the first face; and
a top edge defining a first raised portion of the door panel, a second raised portion of the door panel, and an open space extending between the first raised portion and the second raised portion;
a plurality of rollers affixed to the door panel, wherein each roller of the plurality of rollers has an axis of rotation normal to the first face of the door panel; and
a soft-close assembly secured within the open space between the first raised portion of the door panel and the second raised portion of the door panel, the soft-close assembly comprising at least one catch; and
a track enclosure, comprising:
a roller track positioned within the track enclosure, the plurality of rollers being movably disposed upon the roller track; and
at least one soft-close actuator positioned within the track enclosure, a first soft-close actuator of the at least one soft-close actuator being configured to engage with a first catch of the at least one catch of the soft-close assembly to provide soft-close functionality in a first direction.

### Claim 12 (depends on 11)

The sliding door system of claim 11, wherein:
the roller track comprises an elongate track with a convex curvature, and
each roller of the plurality of rollers comprises a corresponding concave curvature.

### Claim 13 (depends on 11)

The sliding door system of claim 11, wherein the track enclosure further comprises:
an enclosure bracket comprising:
a top wall;
a first vertical wall configured to be disposed over at least a portion of the first face of the door panel when the plurality of rollers of the sliding door are arranged on the roller track within the track enclosure; and
a first bottom wall that extends from the first vertical wall toward the first face of the door panel when the plurality of rollers of the sliding door are arranged on the roller track within the track enclosure; and
a covering plate removably securable to the enclosure bracket, the covering plate comprising:
a second vertical wall configured to be disposed over at least a portion of the second face of the door panel when the plurality of rollers of the sliding door are arranged on the roller track within the track enclosure; and
a second bottom wall extending from the second vertical wall toward the second face of the door panel when the plurality of rollers of the sliding door are arranged on the roller track within the track enclosure.

### Claim 14 (depends on 13)

The sliding door system of claim 13, wherein the first bottom wall of the enclosure bracket comprises the roller track.

### Claim 15 (depends on 13)

The sliding door system of claim 13, wherein the second vertical wall of the covering plate comprises the at least one soft-close actuator.

### Claim 16 (depends on 13)

The sliding door system of claim 13, wherein:
the top wall of the enclosure bracket comprises a channel with a shelf extending from a bottom channel wall of the channel; and
the covering plate comprises a protrusion configured for removable insertion into the channel and configured to rest on the shelf when the protrusion resides within the channel.

### Claim 17 (depends on 13)

The sliding door system of claim 13, wherein the track enclosure includes first and second end caps configured to enclose over first and second opposing ends of the track enclosure, respectively, wherein:
the covering plate is in a locked configuration when the first and second end caps are secured over the first and second opposing ends of the track enclosure, respectively, and
the covering plate is in an unlocked configuration and therefore selectively removable from the track enclosure when the first and second end caps are removed from the first and second opposing ends of the track enclosure, respectively.

### Claim 18

A mounting assembly for a door panel of a sliding door, the mounting assembly comprising:
a connection plate comprising:
one or more rollers configured to slidably support the sliding door; and
a first horizontal flange protruding horizontally from the connection plate; and
a leveling bracket securable to the door panel, the leveling bracket comprising:
a first vertical plate;
a second vertical plate disposed in a position parallel to the first vertical plate and separated by a distance corresponding to a width of the door panel;
at least one door panel support rod spanning the first and second vertical plates;
a second horizontal flange extending from the second vertical plate towards the first vertical plate;
a leveling bolt adjustably secured to the second horizontal flange and the first horizontal flange of the connection plate, such that a vertical position of the connection plate is adjustable relative to the leveling bracket; and
a securement bolt configured to selectively secure the first vertical plate to the connection plate, such that the vertical position of the connection plate relative to the leveling bracket is fixed when the securement bolt is in a locked position.

### Claim 19 (depends on 18)

The mounting assembly of claim 18, wherein the first vertical plate comprises one or more elongated holes configured to receive the one or more rollers such that the one or more rollers can be repositioned vertically within the one or more elongated holes as the vertical position of the connection plate is adjusted relative to the leveling bracket.

### Claim 20 (depends on 18)

The mounting assembly of claim 18, wherein the first and second vertical plates of the leveling bracket comprise two separable components that are securable to one another by the at least one door panel support rod.
