Back to results
US 2021/0316363 A1Published application
Method for producing a sintered component and a sintered component
AssigneeHöGanäS AB (Publ)
InventorsSven ALLROTH, Ola BERGMAN
Life of this patent
Estimating the term…
Abstract
A method of making sintered components made from an iron-based powder composition and the sintered component per se. The method is especially suited for producing components which will be subjected to wear at elevated temperatures, consequently the components consists of a heat resistant stainless steel with hard phases including chromium carbo-nitrides. Examples of such components are parts in turbochargers for internal combustion engines.
Claims20
A sintered component produced according to a method for producing a stainless steel component comprising the steps of;
- providing a stainless steel powder consisting of the following composition:
- Cr 15-30 wt %
- Ni 5-25 wt %
- Si 0.5-3.5 wt %
- Mn 0-2 wt %
- S 0-0.6 wt %
- C 0.001-0.8 wt %
- N ≤1.3 wt %
- O ≤1.5 wt %
- optionally up to 3 wt % of each of the elements Mo, Cu, Nb, V, Ti and inevitable impurities up to 1 wt %,
- Fe balance,
- optionally agglomerating the stainless steel powder,
- optionally mixing with lubricants, hard-phase materials, machinability enhancing agents and graphite,
- optionally transforming the powder into a suitable paste or feedstock,
- consolidating the obtained paste, feedstock or granulated powder into a green component,
- heating the obtained green component in vacuum or in an atmosphere of hydrogen gas to a temperature of at least 1100° C.,
- sintering the green component at a temperature between 1150-1350° C. in an atmosphere of at least 20% nitrogen gas,
- cooling the sintered component at a cooling rate of at most 30 C/min from the sintering temperature to a temperature of 1100° C. in an atmosphere of at least 20% nitrogen gas to form M2(C, N) carbo-nitrides,
- cooling the sintered component from 1100° C. to ambient temperature at a cooling rate of at least 30 C/min and high enough to avoid excessive formation of M(C,N) carbo nitrides yielding a component having at least 12% by weight of Cr in the matrix.
16 more elements
A sintered component containing:
- Cr 15-30 wt %
- Ni 5-25 wt
- Si 0.5-3.5 wt %
- Mn 0-2 wt
- S 0-0.6 wt
- C 0.1-0.8 wt
- N 0.1-1.5 wt
- O <0.3 wt
- optionally up to 3 wt % of each of the elements Mo, Cu, Nb, V, Ti and inevitable impurities up to 1 wt %,
- Fe balance, and
- an austenitic microstructure which is strengthened in the surface region, the region from the surface to a depth of 20-500 μm perpendicular from the surface, by about 5-15 vol %, of finely dispersed M2(C,N) type carbo-nitrides.
8 more elements
Dependencies are inferred from the claim text.