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US 2021/0299981 A1Published application
Carbon component with controlled vibration
AssigneeHamilton Sundstrand Corporation
InventorsWeiming Lu, Robert Fiala, John Linck, Scott W. Simpson, David J. Zawilinski
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Abstract
A method for making a component includes the steps of providing a preform formed of carbon fibers. A first densification is performed forming a carbon composite. A first hardening of the carbon composite is performed. The method machines the carbon composite to form a shape. The method then performs a second densification and a second hardening. The method then final machines the carbon composite to form a final shape of the component.
Claims19
A method for making a component comprising:
- providing a preform formed of carbon fibers;
- performing a first densification forming a carbon composite;
- performing a first hardening of the carbon composite;
- machining the carbon composite to form a shape;
- then performing a second densification and performing a second hardening;
- and
- then final machining the carbon composite to form a final shape of the component.
4 more elements
A method for making a component comprising:
- providing a 2.5D or 3D preform formed of polyacrylonitrile carbon fibers;
- then performing a first densification to form a carbon composite, with a density of the composite between 1.60-1.75 g/cm3;
- then performing a first hardening of the carbon composite by carbonization and/or graphitization at a temperature range between 1300° C.-3000° C.;
- then machining the carbon composite to form a shape;
- then performing a second densification;
- then performing a second hardening, wherein a density range of 1.75-2.60 g/cm3 is achieved;
- and
- then final machining the carbon composite to form a final shape of the component;
- wherein both the first and second densifications are performed using one of chemical vapor infiltration and pitch infiltration, if selected, the chemical vapor infiltration including rough laminar pyrocarbon, and if selected, the pitch infiltration including mesophase pitch;
- wherein the second hardening is performed using one of carbonization, graphitization, or silicon melt infiltration;
- wherein the final shape is a shape of a piston for a valve.
8 more elements
Dependencies are inferred from the claim text.