# US 2021/0280926 A1 · Cell assembly, cell sub-module, energy storage module and method for assembling the same

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- Number: US 2021/0280926 A1
- Document ID: US20210280926A1
- Status: Published application
- Kind: A1
- Application number: 16/616,587
- Filed: 2018-06-01
- Published: 2021-09-09
- Earliest claimed: 2017-06-01
- Assignees: Clarios Advanced Solutions GmbH; Johnson Controls Advanced Power Solutions LLC
- Applicants: Clarios Advanced Solutions GmbH; Johnson Controls Advanced Power Solutions GmbH
- Inventors: Marco JANSEN; Joerg BIRKHOLZ; Henning EISERMANN; Martin WIEGMANN; Ralf JOSWIG
- Web page: https://patentgrep.com/patent/US20210280926A1

## CPC

- H01M 10/6554: Rods or plates
- H01M 10/0481: {Compression means other than compression means for stacks of electrodes and separators}
- H01M 10/482: {for several batteries or cells simultaneously or sequentially}
- H01M 10/613: Cooling or keeping cold
- H01M 10/647: Prismatic or flat cells, e.g. pouch cells
- H01M 50/211: adapted for pouch cells
- H01M 50/267: having means for adapting to batteries or cells of different types or different sizes
- H01M 50/271: Lids or covers for the racks or secondary casings
- H01M 50/284: with incorporated circuit boards, e.g. printed circuit boards [PCB]
- H01M 50/296: characterised by terminals of battery packs (terminals of batteries H01M50/543)
- H01M 50/507: comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
- H01M 50/51: Connection only in series
- H01M 50/516: by welding, soldering or brazing
- H01M 50/569: Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364)
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- Y02E 60/10: Energy storage using batteries
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A cell assembly, having a cell frame, into which a thermal plate is integrated, a lithium-ion pouch cell having positive and a negative cell terminals, wherein the positive and negative cell terminals have a substantially planar shape and are arranged at a top side of the pouch cell, and wherein the positive and negative cell terminals extend at least substantially perpendicular from the top side of the pouch cell, and a compression element, wherein the cell frame is configured to receive and house the pouch cell and the compression element in a space defined by the thermal plate and the cell frame.

## Claims

### Claim 1

A cell assembly, comprising:
a cell frame, a thermal plate being integrated into the cell frame;
a lithium-ion pouch cell comprising a positive cell terminal and a negative cell terminal, the positive and negative cell terminals having a substantially planar shape and being arranged at a top side of the pouch cell, and the positive and negative cell terminals extending at least substantially perpendicular from the top side of the pouch cell;
a compression element; and
the cell frame is being configured to receive and house the pouch cell and the compression element in a space defined by the thermal plate and the cell frame.

### Claim 2 (depends on 1)

The cell assembly according to claim 1, wherein the pouch cell is secured to the thermal plate by one of a supported and non-supported adhesive layer, which is at least partially applied on the thermal plate.

### Claim 3 (depends on 1)

The cell assembly according to claim 1, wherein the compression element comprises at least one foam layer.

### Claim 4 (depends on 1)

The cell assembly according to claim 1, wherein the thermal plate is in-molded in the cell frame.

### Claim 5 (depends on 1)

The cell assembly according to claim 1, wherein a bottom portion of the thermal plate extends through a bottom wall of the cell frame, wherein the bottom portion of the thermal plate is configured to connect to a thermal management feature.

### Claim 6 (depends on 1)

The cell assembly according to claim 1, wherein the cell frame comprises geometric features for supporting appropriate placement of the cell terminals.

### Claim 7 (depends on 6)

The cell assembly according to claim 6, wherein the geometric features comprise recesses which have a shape corresponding to the cell terminals of the pouch cell.

### Claim 8

A cell sub-module comprising at least two cell assemblies each of the at least two cell assemblies comprising:
a cell frame, a thermal plate being integrated into the cell frame;
a lithium-ion pouch cell comprising a positive cell terminal and a negative cell terminal, the positive and negative cell terminals having a substantially planar shape and being arranged at a top side of the pouch cell, and the positive and negative cell terminals extending at least substantially perpendicular from the top side of the pouch cell;
a compression element;
the cell frame being configured to receive and house the pouch cell and the compression element in a space defined by the thermal plate and the cell frame; and
the at least two cell assemblies are stacked such that the thermal plate of a first cell assembly contacts the compression element of an adjacent cell assembly, and such that the respective positive and negative cell terminals of each cell assembly are arranged on a first side of the cell sub-module and form a respective positive and negative cell terminal stack.

### Claim 9 (depends on 8)

The cell sub-module according to claim 8,
wherein the cell sub-module comprises three cell assemblies.

### Claim 10 (depends on 9)

The cell sub-module according to claim 9, wherein the positive and negative cell terminals of the outer cell assemblies are pre-formed such that they are bent towards the respective positive and negative cell terminal of the middle cell assembly forming a substantially right angle so that the positive cell terminals and the negative cell terminals of the three cell assemblies form the respective positive and negative cell terminal stack.

### Claim 11 (depends on 10)

The cell sub-module according to claim 10, wherein ends of the respective cell terminals of the cell terminal stack are substantially aligned with each other.

### Claim 12

An energy storage module comprising:
a housing;
a plurality of cell sub-modules arranged in the housing, each cell sub-module comprising at least two cell assemblies, each of the at least two cell assemblies comprising:
a cell frame, a thermal plate being integrated into the cell frame;
a lithium-ion pouch cell comprising a positive cell terminal and a negative cell terminal, the positive and negative cell terminals having a substantially planar shape and being arranged at a top side of the pouch cell, and the positive and negative cell terminals extending at least substantially perpendicular from the top side of the pouch cell;
a compression element;
the cell frame being configured to receive and house the pouch cell and the compression element in a space defined by the thermal plate and the cell frame; and
the at least two cell assemblies are stacked such that the thermal plate of a first cell assembly contacts the compression element of an adjacent cell assembly, and such that the respective positive and negative cell terminals of each cell assembly are arranged on a first side of the cell sub-module and form a respective positive and negative cell terminal stack; and
the housing comprises a plurality of cavities, each cavity configured to receive a corresponding one of the plurality of cell sub-modules, the cavities being defined by one of:
one wall of the housing and an internal partition of the housing; and
at least two internal partitions of the housing.

### Claim 13 (depends on 12)

The energy storage module according to claim 12, wherein a plurality of bus bars is configured to electrically connect the cell terminal stacks of the plurality of cell sub-modules to each other.

### Claim 14 (depends on 12)

The energy storage module according to claim 12, further comprising a sense line for measuring the voltage of at least one of a cell assembly and a cell sub-module of the plurality of cell sub-modules.

### Claim 15 (depends on 12)

The energy storage module according to claim 12, further comprising a cover, wherein the housing of the energy storage module is one of closable and closed by the cover.

### Claim 16 (depends on 12)

The energy storage module according to claim 12, wherein the energy storage module is a 12 Volt lithium-ion starter battery comprising four cell sub-modules, each cell sub-module preferably comprising three cell assemblies.

### Claim at position 17

17-27. (canceled)

### Claim 28 (depends on 2)

The cell assembly according to claim 2, wherein the compression element comprises at least one foam layer.

### Claim 29 (depends on 2)

The cell assembly according to claim 2, wherein the thermal plate is in-molded in the cell frame.

### Claim 30 (depends on 2)

The cell assembly according to claim 2, wherein a bottom portion of the thermal plate extends through a bottom wall of the cell frame, wherein the bottom portion of the thermal plate is configured to connect to a thermal management feature.

### Claim 31 (depends on 2)

The cell assembly according to claim 2, wherein the cell frame comprises geometric features for supporting appropriate placement of the cell terminals.
