# US 2021/0280561 A1 · Semiconductor device and manufacturing method thereof

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- Number: US 2021/0280561 A1
- Document ID: US20210280561A1
- Status: Published application
- Kind: A1
- Application number: 17/120,514
- Filed: 2020-12-14
- Published: 2021-09-09
- Earliest claimed: 2020-03-09
- Assignees: Kioxia Corporation
- Applicants: Kioxia Corporation
- Inventors: Takashi WATANABE
- Web page: https://patentgrep.com/patent/US20210280561A1

## CPC

- H10W 90/00: Package configurations
- H10W 46/00: Marks applied to devices, e.g. for alignment or identification
- H10W 80/00: Direct bonding of chips, wafers or substrates
- H10W 46/301: {for alignment}
- H10W 72/01931: {using blanket deposition}
- H10W 72/01953: {by etching}
- H10W 72/01955: {by using masks}
- H10W 72/0198: {batch processes}
- H10W 72/921: {Structures or relative sizes of bond pads}
- H10W 72/923: {Bond pads having multiple stacked layers}
- H10W 72/985: {Alignment aids, e.g. alignment marks}
- H10W 80/163: {using active alignment, e.g. detecting marks and correcting position}
- H10W 80/312: {characterised by the direct bonding of electrically conductive pads}
- H10W 80/327: {characterised by the direct bonding of insulating parts, e.g. of silicon oxide layers}
- H10W 90/26: the stacked chips being of the same size without any chips being laterally offset, e.g. chip stacks having a rectangular shape
- H10W 90/792: {between multiple chips}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A semiconductor device according to the present embodiment includes a first chip and a second chip. A first pad is disposed so as to be exposed from a first region on a first surface. A first mark is provided by a first pattern and is disposed so as to be exposed from a second region. The second chip includes a second substrate, a second wire, a second pad, and a second mark. The second wire is disposed on the second substrate. The second pad is disposed so as to be exposed from a third region on a second surface, and is electrically connected to the second wire and the first pad. The second mark is provided by a second pattern corresponding to the first pattern, is disposed so as to be exposed from a fourth region, and has a thinner thickness than the second pad.

## Claims

### Claim 1

A semiconductor device comprising:
a first chip; and
a second chip having a second surface on which the second chip is bonded to the first chip, the second surface being opposed to a first surface of the first chip, wherein
the first chip includes
a first substrate,
a first wire that is disposed on the first substrate,
a first pad that is disposed so as to be exposed from a first region on the first surface and that is electrically connected to the first wire, and
a first mark that is provided by a first pattern and that is disposed so as to be exposed from a second region which is different from the first region, and
the second chip includes
a second substrate,
a second wire that is disposed on the second substrate,
a second pad that is disposed so as to be exposed from a third region on the second surface and that is electrically connected to the second wire and the first pad, and
a second mark that is provided by a second pattern corresponding to the first pattern, that is disposed so as to be exposed from a fourth region which is different from the third region, and that has a thinner thickness than the second pad.

### Claim 2 (depends on 1)

The semiconductor device according to claim 1, wherein
a width of the second mark is narrower than a width of the second pad.

### Claim 3 (depends on 1)

The semiconductor device according to claim 1, wherein
the second pad includes
a first pad portion that is disposed so as to be exposed from the third region, and that has a thickness from the second surface equal to a thickness, of the second mark, from the second surface, and
a second pad portion that is disposed below the first pad portion, and that is different in a width from the first pad portion.

### Claim 4

A manufacturing method of a semiconductor device, the method comprising:
forming a first hole and a first trench of a first pattern, in a first region and a second region different from the first region on a first surface of a first wafer;
forming, in the first hole, a first pad that is electrically connected to a first wire in the first wafer, and further, forming a first mark in the first trench;
forming, in a third region and a fourth region different from the third region on a second surface of a second wafer, a second hole and a second trench of a second pattern corresponding to the first pattern, the second trench being shallower than the second hole;
forming, in the second hole, a second pad that is electrically connected to a second wire in the second wafer, and further, forming a second mark in the second trench;
bonding the first wafer and the second wafer together such that the first surface is opposed to the second surface; and
detecting a positional deviation between the first pad and the second pad in accordance with the first mark and the second mark.

### Claim 5 (depends on 4)

The manufacturing method of a semiconductor device according to claim 4, further comprising:
detecting a positional deviation between the first pad and the second pad by detecting a position of the first mark and a position of the second mark from the second wafer side.

### Claim 6 (depends on 4)

The manufacturing method of a semiconductor device according to claim 4, further comprising:
forming, on the first surface, a mask having a thickness that is thinner in the third region than in the fourth region, prior to forming the second hole and the second trench; and
forming the second hole, and further, forming the second trench.

### Claim 7 (depends on 5)

The manufacturing method of a semiconductor device according to claim 5, further comprising:
forming, on the first surface, a mask having a thickness that is thinner in the third region than in the fourth region, prior to forming the second hole and the second trench; and
forming the second hole, and further, forming the second trench.

### Claim 8 (depends on 6)

The manufacturing method of a semiconductor device according to claim 6, comprising
forming the mask by lithography using a photomask in which a transmittance corresponding to the third region is higher than a transmittance corresponding to the fourth region, prior to forming the second hole and the second trench.

### Claim 9 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, comprising
forming the mask by lithography using a photomask in which a transmittance corresponding to the third region is higher than a transmittance corresponding to the fourth region, prior to forming the second hole and the second trench.

### Claim 10 (depends on 6)

The manufacturing method of a semiconductor device according to claim 6, comprising
forming the mask by lithography using a template that has a plurality of projections such that a projection corresponding to the third region is higher than a projection corresponding to the fourth region, prior to forming the second hole and the second trench.

### Claim 11 (depends on 7)

The manufacturing method of a semiconductor device according to claim 7, comprising
forming the mask by lithography using a template that has a plurality of projections such that a projection corresponding to the third region is higher than a projection corresponding to the fourth region, prior to forming the second hole and the second trench.

### Claim 12 (depends on 4)

The manufacturing method of a semiconductor device according to claim 4, comprising
forming the second hole, and further, forming the second trench that is shallower than the second hole by forming the second trench having a narrower width than the second hole.

### Claim 13 (depends on 5)

The manufacturing method of a semiconductor device according to claim 5, comprising
forming the second hole, and further, forming the second trench that is shallower than the second hole by forming the second trench having a narrower width than the second hole.

### Claim 14 (depends on 4)

The manufacturing method of a semiconductor device according to claim 4, comprising:
forming, in the third region, a third hole having a first width; and
forming the second hole by forming, in the third region, a fourth hole having a second width different from the first width, and further, forming the second trench.

### Claim 15 (depends on 5)

The manufacturing method of a semiconductor device according to claim 5, comprising:
forming, in the third region, a third hole having a first width; and
forming the second hole by forming, in the third region, a fourth hole having a second width different from the first width, and further, forming the second trench.
