# US 2021/0277215 A1 · Ionomer compositions

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- Number: US 2021/0277215 A1
- Document ID: US20210277215A1
- Status: Published application
- Kind: A1
- Application number: 17/260,068
- Filed: 2019-07-15
- Published: 2021-09-09
- Earliest claimed: 2018-07-31
- Assignees: Performance Materials NA, Inc.
- Applicants: Performance Materials NA, Inc.
- Inventors: Xian Jiang
- Web page: https://patentgrep.com/patent/US20210277215A1

## CPC

- C08L 23/0876: Salts thereof, i.e. ionomers
- C08F 210/02: Ethene
- C08F 220/06: Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
- C08F 220/1804: {C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate}
- C08K 5/09: Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08L 2201/12: Shape memory
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

Described in embodiments herein are ionomers comprising a neutralized blend of an ethylene acid copolymer, an aliphatic and a mono-functional organic acid. The blend includes from 40 wt % to 95 wt % of the ethylene acid copolymer, from 5 to 50 wt % of the aliphatic, mono-functional organic acid, based on the total weight of the blend. The ethylene acid copolymer is the polymerized reaction product of ethylene, from 1 to 25 wt % of monocarboxylic acid and from 1 to 40 wt % of alkyl acrylate, based on the total weight of the monomers present in the ethylene acid copolymer. The aliphatic, mono-functional organic acid has fewer than 36 carbon atoms. In various embodiments, at least 70 mole % of total acid units are neutralized with both a trivalent cation and either a mono- or di-valent cation.

## Claims

### Claim 1

An ionomer comprising a neutralized blend of an ethylene acid copolymer and an aliphatic, mono-functional organic acid, wherein the blend comprises:
from 40 to 95 wt % of the ethylene acid copolymer, based on the total weight of the blend, the ethylene acid copolymer being the polymerized reaction product of:
ethylene, and
from 1 to 25 wt % of monocarboxylic acid, based on the total weight of monomer present in the ethylene acid copolymer; and
from 1 to 40 wt % of softening comonomer, based on the total weight of monomer present in the ethylene acid copolymer; and
from 5 to 50 wt % of the aliphatic, mono-functional organic acid, based on the total weight of the blend, wherein the aliphatic, mono-functional organic acid has fewer than 36 carbon atoms;
wherein at least 70 mole % of total acid units are neutralized with a cation source comprising (a) a trivalent cation and (b) either a mono- or di-valent cation.

### Claim 2 (depends on 1)

The ionomer of claim 1, wherein the monocarboxylic acid comprises one or more of acrylic acid, methacrylic acid, or combinations thereof.

### Claim 3 (depends on 1)

The ionomer of claim 1, wherein the softening comonomer is an alkyl acrylate selected from the group consisting of methyl acrylate, ethyl acrylate, n-butyl acrylate or iso-butyl acrylate, or combinations thereof.

### Claim 4 (depends on 1)

The ionomer of claim 1, wherein the ionomer has a melt index, 12, of 0.1 to 30 g/10 min, as determined in accordance with ASTM D1238 (220° C., 2.16 kg).

### Claim 5 (depends on 1)

The ionomer of claim 1, wherein the ionomer has a density of 0.920 to 0.980 g/cc.

### Claim 6 (depends on 1)

The ionomer of claim 1, wherein the mono- or di-valent cation is selected from the group consisting of a magnesium, sodium, zinc, lithium, and potassium cation.

### Claim 7 (depends on 1)

The ionomer of claim 1, wherein the blend comprises from 60 to 80 wt % of the ethylene acid copolymer.

### Claim 8 (depends on 7)

The ionomer of claim 7, wherein the blend comprises from 15 to 35 wt % of the aliphatic, mono-functional organic acid.

### Claim 9 (depends on 1)

The ionomer of claim 1, wherein at least 90 mole % of total acid units are neutralized with a cation source comprising (a) a trivalent cation and (b) either a mono- or di-valent cation

### Claim 10 (depends on 9)

The ionomer of claim 9, wherein 100 mole % of the total acid units are neutralized using an amount of the cation source in excess of the amount required to neutralize 100% of the total acid units.

### Claim 11 (depends on 1)

A molded article or a foam comprising the ionomer of claim 1.

### Claim 12 (depends on 11)

The molded article or foam of claim 11, wherein the molded article exhibits a creep resistance as defined by a dimensional change of less than 50% at 100° C. under a load of 30 g at a stress of 46 kPa after 30 minutes.

### Claim 13 (depends on 11)

The molded article or foam of claim 11, wherein the molded article exhibits a creep resistance as defined by a dimensional change of less than 200% at 100° C. under a load of 100 g at a stress of 150 kPa after 30 minutes.

### Claim 14 (depends on 11)

The molded article or foam of claim 11, wherein the molded article exhibits a creep resistance as defined by a dimensional change of less than 15% at 100° C. under a load of 100 g at a stress of 150 kPa after 30 minutes.

### Claim 15 (depends on 11)

The molded article or foam claim 11, wherein the molded article exhibits a creep resistance as defined by a dimensional change of less than 500% at 50° C. under a load of 400 g at a stress of 600 kPa after 96 hours.
