# US 2021/0275986 A1 · Systems and methods for increasing reaction yield

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- Number: US 2021/0275986 A1
- Document ID: US20210275986A1
- Status: Published application
- Kind: A1
- Application number: 17/322,339
- Filed: 2021-05-17
- Published: 2021-09-09
- Earliest claimed: 2016-08-12
- Assignees: Purdue Research Foundation
- Applicants: Purdue Research Foundation
- Inventors: Robert Graham Cooks; Michael Stanley Wleklinski; David Logsdon
- Web page: https://patentgrep.com/patent/US20210275986A1

## CPC

- B01J 19/2465: {externally, i.e. the mixture leaving the vessel and subsequently re-entering it}
- B01D 5/0069: {with degasification or deaeration}
- B01D 19/0031: {by filtration}
- B01J 4/002: {Nozzle-type elements (nozzle-type reactors B01J19/26)}
- B01J 14/00: Chemical processes in general for reacting liquids with liquids; Apparatus specially adapted therefor (B01J8/00, B01J19/08 take precedence)
- B01J 19/087: {employing electric or magnetic energy}
- B01J 19/26: Nozzle-type reactors, i.e. the distribution of the initial reactants within the reactor is effected by their introduction or injection through nozzles
- B05B 5/03: characterised by the use of gas {, e.g. electrostatically assisted pneumatic spraying (B05B5/04, B05B5/043, B05B5/047 take precedence)}
- B01J 2219/00087: with heat exchange elements outside the reactor
- B01J 2219/00099: the reactor being immersed in the heat exchange medium
- B01J 2219/0803: employing electric or magnetic energy
- B01J 2219/0884: Gas-liquid
- B05B 5/025: Discharge apparatus, e.g. electrostatic spray guns
- H01J 49/02: Details
- H01J 49/26: Mass spectrometers or separator tubes
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- B05B: SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES (spray-mixers with nozzles B01F25/72; processes for applying liquids or other fluent materials to surfaces by spraying B05D)
- H01J: ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS (spark-gaps H01T; electric arc lamps H05B31/00; particle accelerators H05H)

## Abstract

The invention generally relates to systems and methods for increasing reaction yield. In certain embodiments, the invention provides systems for increasing a yield of a chemical reaction that include a pneumatic sprayer configured to generate a liquid spray discharge from a solvent. The solvent includes a plurality of molecules, a portion of which react with each other within the liquid spray discharge to form a reaction product. The system also includes a collector positioned to receive the liquid spray discharge including the unreacted molecules and the reaction product. The system also includes a recirculation loop connected from the collector to the pneumatic sprayer in order to allow the unreacted molecules and the reaction product to be recycled through the pneumatic sprayer, thereby allowing a plurality of the unreacted molecules to react with each other as the unreacted molecules cycle again through the system.

## Claims

### Claim at position 1

1-20. (canceled)

### Claim 21

A method for increasing yield of a chemical reaction, the method comprising:
generating a liquid spray discharge using a pneumatic sprayer, wherein the liquid spray discharge is generated from a solvent that comprises a plurality of molecules, a portion of which react with each other within the liquid spray discharge to form a reaction product;
collecting in a collector the liquid spray discharge comprising unreacted molecules and the reaction product; and
recirculating the unreacted molecules and the reaction product through the pneumatic sprayer, in order to allow a plurality of the unreacted molecules in the solvent to react with each other as the unreacted molecules cycle again through the pneumatic sprayer, thereby increasing a yield of the chemical reaction.

### Claim 22 (depends on 21)

The method according to claim 21, wherein a voltage source is operably associated with the pneumatic sprayer in order to generate a charged liquid spray discharge.

### Claim 23 (depends on 22)

The method according to claim 22, wherein collecting comprises condensing the liquid spray discharge into a reservoir of the collector.

### Claim 24 (depends on 23)

The method according to claim 23, wherein condensing uses a cryogenic condenser.

### Claim 25 (depends on 23)

The method according to claim 23, wherein collecting further comprises precipitating liquid droplets from any liquid spray discharge not captured in the condensing step.

### Claim 26 (depends on 25)

The method according to claim 25, further comprising degassing gas used by the pneumatic sprayer to generate the liquid spray discharge.

### Claim 27 (depends on 25)

The method according to claim 25, wherein degassing uses a liquid degassing unit comprising a semi-permeable membrane within a vacuum chamber.

### Claim 28 (depends on 26)

The method according to claim 26, further comprising analyzing the reaction product.

### Claim 29 (depends on 21)

The method according to claim 21, wherein the pneumatic sprayer is an electrosonic spray ionization source.

### Claim 30 (depends on 21)

The method according to claim 21, further comprising controlling an extent of formation of the reaction product by varying a distance between the pneumatic sprayer and the collector.
